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Experiments and modeling of a spray impinged onto a cavity wall of a simulated piston were performed under simulated diesel engine conditions (pressure and density) at an ambient temperature. The diesel fuel was delivered from a Bosch-type injection pump to a single-hole nozzle, the hole being drilled in the same direction as the original five-hole nozzle. The fuel was injected into a high-pressure bomb in which an engine combustion chamber, composed of a piston, a cylinder head and a cylinder liner, was installed. Distributions of the spray impinged on the simulated combustion chamber were observed from various directions while changing some of the experimental parameters, such as combustion chamber shape, nozzle projection and top-clearance. High-speed photography was used in the constant volume bomb to examine the effect of these parameters on the spray distributions.

In order to measure the droplets and vapor concentration inside a fuel spray, a dual-wavelength laser absorption-scattering technique was developed using the second harmonic (532nm) and the fourth harmonic (266nm) of a Nd:YAG laser and using dimethylnaphthalene as the test fuel. The investigation results show that dimethylnaphthalene, which has physical properties similar to diesel fuel, is almost transparent to visible light near 532nm and is a strong absorber of ultraviolet light near 266nm. Based on this result, the vapor concentration in a fuel spray can be determined by the two separate measurements: a transmission measurement at a non-absorbing wavelength to detect the droplets optical thickness and a transmission measurement at an absorbing wavelength to detect the joint vapor and droplets optical thickness. The droplets density can be determined by extinction imaging through the transmission at the non-absorbing wavelength.

A phenomenological spray-combustion model of a D.I. Diesel engine was applied to study the engine parameters with potential for reducing NOx and smoke emissions. The spray-combustion model, first developed at the University of Hiroshima in 1976, has been sophisticated by incorporating new knowledge of diesel combustion. The model was verified using data from an experimental, single cylinder, D.I. diesel engine with a bore of 135mm and a stroke of 130mm. After the verification process, calculations were made under a wide range of the engine parameters, such as intake air temperature, intake air pressure, intake swirl ratio, nozzle hole diameter, injection pressure, air entrainment rate into the spray, and injection rate profile. These calculations estimated the effects of the engine parameters on NOx, smoke and specific fuel consumption. As a result of the calculations, an approach for the low NOx and smoke emission engine was found.