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The Swedish Biomimetics 3000's μMist® platform technology has been used to develop a radically new injection system. This prototype system, developed and characterized with support from Lotus, as part of Swedish Biomimetics 3000®'s V₂IO innovation accelerating model, delivers improved combustion efficiency through achieving exceptionally small droplets, at fuel rail pressures far less than conventional GDI systems and as low as PFI systems. The system gives the opportunity to prepare and deliver all of the fuel load for the engine while the intake valves are open and after the exhaust valves have closed, thereby offering the potential to use advanced charge scavenging techniques in PFI engines which have hitherto been restricted to direct-injection engines, and at a lower system cost than a GDI injection system.

The well-to-wheel greenhouse gas (GHG) emissions and energy use of selected alternative vehicles are compared to those of a conventional gasoline vehicle. The vehicle technologies investigated are internal combustion engine, hybrid and fuel cell technology. The fuels are assumed to be produced from either crude oil or natural gas. Wherever possible real data has been used. The study shows that hybrid vehicles emit a similar amount of greenhouse gas as fuel cell vehicles. The diesel hybrid uses the least primary energy. The least greenhouse gas emissions are produced by natural gas and hydrogen hybrid and fuel cell vehicles.

Initial results are presented for the production of hydrogen from waste lubricating oil using a chemical looping reforming (CLR) process. The development of flexible and sustainable sources of hydrogen will be required to facilitate a "hydrogen economy." The novel CLR process presented in this paper has an advantage over hydrogen production from conventional steam reforming because CLR can use complex, low value, waste oils. Also, because the process is scalable to small and medium size, hydrogen can be produced close to where it is required, minimizing transport costs. Waste lubricating oil typically contains 13-14% weight of hydrogen, which through the steam reforming process could produce a syngas containing around 75 vol% H₂, representing over 40 wt% of the fuel. The waste oil was converted to a hydrogen-rich syngas in a packed bed reactor, using a Ni/ Al₂O₃ catalyst as the oxygen transfer material (OTM).

Increasing fuel and electricity prices create high pressure to develop efficient external aerodynamics of road cars. At the same time, development cycles are getting shorter to meet changing customer preferences while physical testing capacities remain limited, creating a pressing need for fast and accurate turbulence models to predict aerodynamic performance. This paper introduces and discusses different turbulence modelling approaches beyond the well-known and established models used today in the industry. The RANS Lag Elliptic Blending (Lag EB) k − ϵ model, which enables highly accurate steady-state RANS, was chosen as the baseline approach. As a medium fidelity approach Scale-Resolving Hybrid (SRH) model was utilized, which modifies a RANS base model to produce a smooth transition between URANS and LES behavior. The Wall-Modelled LES (WMLES) method was chosen for high fidelity simulations.

Octane appetite of modern engines has changed as engine designs have evolved to meet performance, emissions, fuel economy and other demands. The octane appetite of seven modern vehicles was studied in accordance with the octane index equation OI=RON-KS, where K is an operating condition specific constant and S is the fuel sensitivity (RONMON). Engines with a displacement of 2.0L and below and different combinations of boosting, fuel injection, and compression ratios were tested using a decorrelated RONMON matrix of eight fuels. Power and acceleration performance were used to determine the K values for corresponding operating points. Previous studies have shown that vehicles manufactured up to 20 years ago mostly exhibited negative K values and the fuels with higher RON and higher sensitivity tended to perform better.

The paper discusses the concept, design and final results from the ‘Ultra Boost for Economy’ collaborative project, which was part-funded by the Technology Strategy Board, the UK's innovation agency. The project comprised industry- and academia-wide expertise to demonstrate that it is possible to reduce engine capacity by 60% and still achieve the torque curve of a modern, large-capacity naturally-aspirated engine, while encompassing the attributes necessary to employ such a concept in premium vehicles. In addition to achieving the torque curve of the Jaguar Land Rover naturally-aspirated 5.0 litre V8 engine (which included generating 25 bar BMEP at 1000 rpm), the main project target was to show that such a downsized engine could, in itself, provide a major proportion of a route towards a 35% reduction in vehicle tailpipe CO2 on the New European Drive Cycle, together with some vehicle-based modifications and the assumption of stop-start technology being used instead of hybridization.

In a turbocharged engine, preserving the maximum amount of exhaust pulse energy for turbine operation will result in improved low end torque and engine transient response. However, the exhaust flow entering the turbine is highly unsteady, and the presence of the turbine as a restriction in the exhaust flow results in a higher pressure at the cylinder exhaust ports and consequently poor scavenging. This leads to an increase in the amount of residual gas in the combustion chamber, compared to the naturally-aspirated equivalent, thereby increasing the tendency for engine knock. If the level of residual gas can be reduced and controlled, it should enable the engine to operate at a higher compression ratio, improving its thermal efficiency. This paper presents a method of turbocharger matching for reducing residual gas content in a turbocharged engine.

A study has been undertaken with a single-cylinder engine, based on the Mitsubishi GDi combustion system, that has the option of either port injection or direct injection. Tests have been undertaken with pure fuel components (methane, iso-octane, toluene and methanol), and a representative gasoline that has also been tested with the addition of 10% methanol and 10% ethanol. The volumetric efficiency depends both on the fuel and its time and place of injection. For stoichiometric operation with unleaded gasoline, changing from port injection to direct injection led to a 9% increase in volumetric efficiency, which was improved by a further 3% when 10% methanol was blended with the gasoline. The improvements in volumetric efficiency will be used to quantify the extent of charge cooling by fuel evaporation, and these will be compared with predictions assuming the maximum possible level of fuel evaporation.

Mandated pollutant emission levels are shifting light-duty vehicles towards hybrid and electric powertrains. Heavy-duty applications, on the other hand, will continue to rely on internal combustion engines for the foreseeable future. Hence there remain clear environmental and economic reasons to further decrease IC engine emissions. Turbocharged diesels are the mainstay prime mover for heavy-duty vehicles and industrial machines, and transient performance is integral to maximizing productivity, while minimizing work cycle fuel consumption and CO2 emissions. 1D engine simulation tools are commonplace for “virtual” performance development, saving time and cost, and enabling product and emissions legislation cycles to be met. A known limitation however, is the predictive capability of the turbocharger turbine sub-model in these tools.

Diesel engine exhaust pipe and incylinder deposits were analysed for the global fuel, lube oil, carbon and ash fractions for a range of diesel engines. A large SOF fraction, typically 30%, was found and this was dominated by lubricating oil. These deposits are shown to contain significant levels of PAH and hence provide a source of diesel PAH emissions and possible sites for incylinder pyrosynthesis of high molecular weight PAH. A Perkins 4-236 NA DI was used to investigate the role of exhaust pipe deposits on PAH emissions. It was shown that PAH compounds could be volatilised from the exhaust pipe. The difference in the exhaust inlet and outlet particulate composition for diesel and kerosene fuels was used to quantify the n-alkane and PAH emissions originating from the exhaust pipe deposits. Comparison with pure PAH free fuels showed that the exhaust outlet PAH composition was similar to that expected from the exhaust pipe deposits.

An investigation was conducted to elucidate, how the latest turbocharged, direct injection Volkswagen diesel engine generation with cylinder pressure based closed loop control, to be launched in the US in 2008, reacts to fuel variability. A de-correlated fuels matrix was designed to bracket the range of US market fuel properties, which allowed a clear correlation of individual fuel properties with engine response. The test program consisting of steady state operating points showed that cylinder pressure based closed loop control successfully levels out the influence of fuel ignition quality, showing the effectiveness of this new technology for markets with a wide range of fuel qualities. However, it also showed that within the cetane range tested (39 to 55), despite the constant combustion mid-point, cetane number still has an influence on particulate and gaseous emissions. Volatility and energy density also influence the engine's behavior, but less strongly.

The design of effective traction fluids and lubricants is facilitated by an understanding of how molecular structure within a fluid affects the behaviour of that fluid in-situ. Non-equilibrium molecular dynamics simulation has been used to analyse how molecules of different structures behave in a fluid and to determine the influence of these separate behaviours on the different rheological properties of the fluids.

Modern engine developments result in very different gas pressure-temperature histories to those in RON/MON determination tests and strain the usefulness of those knock scales and their applicability in SI engine knock and HCCI autoignition onset models. In practice, autoignition times are complex functions of fuel chemistry and burning velocity (which affects pressure-temperature history), residual gas concentration and content of species such as NO. As a result, autoignition expressions prove inadequate for engine conditions straying far from those under which they were derived. The currently reported study was designed to separate some of these effects. Experimental pressure crank-angle histories were derived for an engine operated in skip-fire mode to eliminate residuals. The unburned temperature history was derived for each cycle and was used with a number of autoignition/knock models.

Reported in the current paper is a study of the effects of Nitric Oxide (NO) within a simulated Exhaust Gas Residual (sEGR) on Spark Ignition (SI) engine end gas autoignition. A modified version of the single cylinder Leeds University Ported Optical Engine Version 2 (LUPOE-2) engine was designed to completely eliminate retained residual gas and so allow unambiguous definition of the composition of the in-cylinder charge. The engine was alternately operated on stoichiometric mixtures of iso-octane, two Primary Reference Fuels (PRF), a Toluene Reference Fuel (TRF), and a commercially available Unleaded Gasoline (ULG) and air. These mixtures were diluted with sEGR (products of the complete stoichiometric combustion of the given fuel/air mixture) in mass fractions ranging from 0-15%; with and without 5000ppm NO (0.52% by mass) within that sEGR.

The influence of nozzle sac volume on the composition of the fuel derived solvent organic fraction of diesel particulate from a naturally aspirated 1 litre per cylinder diesel engine was studied. Significant differences in the quantities of the polycyclic aromatic compounds for different sac volumes were found. The emission differences were due to the reduction of unburnt fuel contributions to particulate SOF as the sac volume was reduced.

Current trends in automotive engine design are towards smaller, lighter components operating under higher specific loads. Consequently, engine bearings are expected to operate under highly stressed conditions, with minimum lubricant film thicknesses falling below 1μm. There is, however, insufficient understanding of acceptable tolerances on surface geometry of bearing shells and crankshaft pins. Measurement data suggest that some engine crankpins are machined with as many as 21 circumferential lobes. Some lobes have amplitudes in excess of 5 μm and are thought to be responsible for premature bearing damage. This study presents results from a theoretical analysis of dynamically loaded journal bearings with circumferential lobes on the journal. The Reynolds equation for a rigid journal bearing is solved for an incompressible, Newtonian, iso-viscous lubricant, with a flow conserving cavitation model accommodating oil film history.

Fuel volatility and vehicle characteristics have long been recognised as important parameters influencing the exhaust emissions and the driveability of gasoline vehicles. Limits on volatility are specified in a number of world-wide / national fuel specifications and, in addition, many Oil Companies monitor driveability performance to ensure customer satisfaction. However, the relationship between driveability and exhaust emissions is relatively little explored. A study was carried out to simultaneously measure driveability and exhaust emissions in a fleet of 10 European gasoline vehicles. The vehicles were all equipped with three-way catalysts and single or multi-point fuel injection. The test procedure and driving cycle used were based on the European Cold Weather Driveability test method.

Reducing exhaust emissions has been a major focus of research for a number of years since internal combustion engines (ICE) contribute to a large number of harmful particles entering the environment. As a way of reducing emissions and helping to tackle climate change, many countries are announcing that they will ban the sale of new ICE vehicles soon. Electrical vehicles (EVs) represent a popular alternative vehicle propulsion system. However, although they produce zero exhaust emissions, there is still concern regarding non-exhaust emission, such as brake dust, which can potentially cause harm to human health and the environment. Despite EVs primarily using regenerative braking, they still require friction brakes as a backup as and when required. Moreover, most EVs continue to use the traditional grey cast iron (GCI) brake rotor, which is heavy and prone to corrosion, potentially exacerbating brake wear emissions.

The use of twin-scroll turbocharger turbine in automotive powertrain has been known for providing better transient performance over conventional single-scroll turbine. This has been accredited to the preservation of exhaust flow energy in the twin-scroll volute. In the current study, the performance comparison between a single and twin-scroll turbine has been made experimentally on a 1.5L passenger car gasoline engine. The uniqueness of the current study is that nearly identical engine hardware has been used for both the single and twin-scroll turbine volutes. This includes the intake and exhaust manifold geometry, turbocharger compressor, turbine rotor and volute scroll A/R variation trend over circumferential location. On top of that, the steady-state engine performance with both the volutes, has also been tuned to have matching brake torque.

The tailpipe exhaust emissions were measured using a EURO4 emissions compliant SI car equipped with on-board measurement systems such as a FTIR system for gaseous emission, a differential GPS for velocity, altitude and position, thermal couples for temperatures, and a MAX fuel meter for transient fuel consumption. Various nitrogen species emissions (NO, NO2, NOx, NH3, HCN and N2O) were measured at 0.5 Hz. The tests were designed and employed using two real world driving cycles/routes representing a typical urban road network located in a densely populated area and main crowded road. Journeys at various times of the day were conducted to investigate traffic conditions impacts such as traffic and pedestrian lights, road congestion, grade and turning on emissions, engine thermal efficiency and fuel consumption. The time aligned vehicle moving parameters with Nitrogen pollutant emission data and fuel consumption enabled the micro-analysis of correlations between these parameters.