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The implications of restricting axle loads to preserve pavements while at the same time allowing gross combination weights over 80,000 pounds are examined with respect to the design qualities of the types of heavy trucks that might be developed. The proposed vehicles would have more axles than current designs thereby achieving higher gross combination weights with smaller axle loads. Design factors influencing mobility, productivity, preservation of the highway infrastructure, and performance in safety-related maneuvers are discussed.

A round-robin center of gravity height measurement study was conducted to assess current practice in the measurement of the vertical position of the center of gravity (c.g.) of light truck-type vehicles. The study was performed by UMTRI for the Motor Vehicle Manufacturers Association. The laboratories participating in the study were those of Chrysler Corporation, Ford Motor Company, General Motors Corporation, and the National Highway Traffic Safety Administration. The primary objectives of this study were (i) to determine to what extent the differing experimental procedures used by the participating laboratories at the time of the study result in significant differences in the measured vertical position of the center of mass of light truck-type vehicles, and (ii) to gain insight into the physical causes of such differences.

For the 1997 data year, UMTRI's Center for National Truck Statistics collected data on rear underride as part of its Trucks Involved in Fatal Accidents (TIFA) survey. Data collected included whether the truck had a rear underride guard, whether the striking vehicle underrode the truck, and how much underride occurred. A primary goal was to evaluate rear underride of straight trucks. Overall, 453 medium and heavy trucks were struck in the rear by a nontruck vehicle in a fatal crash in 1997. Some underride occurred in at least 272 (60.0%) of the rear-end crashes. For straight trucks, there was some underride in 77 (52.0%) of the crashes, no underride occurred in 43 (29.1%) of the fatal rear-end crashes, and underride could not be determined in the remaining 28 (18.9%) straight truck rear-end crashes. Despite the fact that three-fourths of tractor combinations had an underride guard on the trailer, underride was more common for tractor combinations.

A test series using unembalmed cadavers was conducted to investigate thoracic response differences in lateral impacts between high energy (rib fractures produced) and low energy (no rib fractures produced) testing and also the response to low energy impacts for different impact directions (frontal, 45°, and lateral). Five of the test subjects were instrumented with a nine-accelerometer package and an eighteen-accelerometer array to measure thoracic response. Seven of the test subjects were instrumented with a triaxial accelerometer on the head and a six-accelerometer array to measure thoracic response. Impact events were performed with either the UMTRI pendulum impact device or the UMTRI pneumatic impact device. The subject was struck with a free-traveling mass (25 or 56 kg) which was fitted with either a 15 cm round or 20 cm square rigid metal surface.

Standing reach envelopes are important tools for the design of industrial and vehicle environments. Previous work in this area has focussed on manikin-based (where a few manikins are used to simulate individuals reaching within the region of interest) and population-based (where data are gathered on many individuals reaching in a constrained environment) approaches. Each of these methods has merits and shortfalls. The current work bridges the manikin- and population-based approaches to assessing reach by creating population models using kinematic simulation techniques driven by anthropometric data. The approach takes into account body dimensions, balance, and postural cost to create continuous models that can be used to assess designs with respect to both maximal and submaximal reaches. Cost is quantified as the degree to which the torso is involved in the reach, since the inclination of the torso is a good measure of lower-back load and may be related to subjective reach difficulty.

An appropriately contoured lumbar support is widely regarded as an essential component of a comfortable auto seat. A frequently stated objective for a lumbar support is to maintain the sitter's lumbar spine in a slightly extended, or lordotic, posture. Although sitters have been observed to sit with substantial lordosis in some short-duration testing, long-term postural interaction with a lumbar support has not been documented quantitatively in the automotive environment. A laboratory study was conducted to investigate driver posture with three seatback contours. Subjects† from four anthropometric groups operated an interactive laboratory driving simulator for one-hour trials. Posture data were collected by means of a sonic digitizing system. The data identify driver-selected postures over time for three lumbar support contours. An increase of 25 mm in the lumbar support prominence from a flat contour did not substantially change lumbar spine posture.

Figures of merit describing the performance qualities of multiple-trailer vehicle combinations (for example, rearward amplification) are usually determined from either full-scale vehicle testing or computer simulation analysis. Either method is expensive and time consuming, and restricted in practice to organizations with specialized equipment and engineering skills. One goal of a recent study, conducted by the University of Michigan Transportation Research Institute and sponsored by the Federal Highway Administration, was to use basic vehicle properties to develop simple formulations for estimating the performance qualities of multiple-trailer vehicle combinations. Several hundred computer simulation runs were made using UMTRI's Yaw/Roll program. Five common double-trailer vehicle configurations (defined by trailer lengths and axle configurations) were studied. Each of the five vehicles was subject to fifteen parameter variations.

A method is presented for checking vehicle designs to see if they will meet size and weight rules that may be applicable to vehicles weighing more than 80,000 lb. Then, examples of heavy trucks that have been designed to be productive are used in illustrating analytical evaluations of measures of performance in safety-related maneuvering situations. The paper concludes with the point of view that trucks over 80,000 lb could have design attributes that would allow these heavier vehicles to have levels of intrinsic safety exceeding or comparable to those of current trucks.

The handling-performance capability of most large commercial vehicles operating on US highways is generally established by the limits of roll stability. Especially for heavy trucks, suspension properties play an important role in establishing the basic roll stability of the vehicle. For all highway vehicles, the limit of static roll stability is established first by the ratio of half-track width to center-of-gravity height, and then by the compliant responses of the vehicle, which lead to outward motion of the center of gravity in a turn. Three suspension properties, roll stiffness, roll-center height, and lateral stiffness, influence this motion significantly. This paper discusses the basic mechanisms of static roll stability and highlights the role of suspension properties in establishing the roll-stability limit. Facilities and procedures for measuring key suspension properties are described, and data from the measurement of ninty-four heavy-vehicle suspensions are presented.

Tilt-table testing is one means of quantifying the static roll stability of highway vehicles. By this technique, a test vehicle is subjected to a physical situation analogous to that experienced in a steady state turn. Although the analogy is not perfect, the simplicity and fidelity of the method make it an attractive means for estimating static rollover threshold. The NHTSA has suggested the tilt-table method as one means of regulating the roll stability properties of light trucks and utility vehicles. One consideration in evaluating the suitability of any test method for regulatory use is repeatability, both within and among testing facilities. As a first step toward evaluating the repeatability of the tilt-table method, an experimental study examining the sensitivity of tilt-table test results to variables associated with methodology and facility was conducted by UMTRI for the Motor Vehicle Manufacturers Association. This paper reports some of the findings of that study.

This paper describes an ongoing effort to develop computer-simulated instrumentation for the UMTRI Driver Interface Research Simulator. The speedometer, tachometer, engine and fuel gauges, along with warning lights are back projected onto a screen in front of the driver. The image is generated by a Macintosh running LabVIEW. Simulated instrumentation (instead of a production cluster) was provided so that new display designs can be rapidly generated and tested. This paper addresses the requirements for prototyping software, the advantages and disadvantages of the packages available, and the UMTRI implementation of the software, and its incorporation into the driving simulator.

This paper (1) summarizes previous human factors/safety research on parking (8 studies, mostly over 20 years old), (2) provides statistics for 10,400 parking-related crashes in Michigan from 2000-2002, and (3) summarizes interviews with 6 insurance agents concerning parking crashes. These sources indicate: 1 About 1/2 to 3/4 of parking crashes involve backing, often into another moving vehicle while emerging from a parking stall. 2 Eight-and-a-half foot-wide stalls had higher crash rates than wider stalls. 3 Most parallel parking crashes occur on major streets, not minor streets. 4 Lighting and driver impairment were minor factors in parking crashes.

Lateral impact tests were performed using seven male post-mortem human subjects (PMHS) to characterize the force-deflection response of contacted body regions, including the lower abdomen. All tests were performed using a dual-sled, side-impact test facility. A segmented impactor was mounted on a sled that was pneumatically accelerated into a second, initially stationary sled on which a subject was seated facing perpendicular to the direction of impact. Positions of impactor segments were adjusted for each subject so that forces applied to different anatomic regions, including thorax, abdomen, greater trochanter, iliac wing, and thigh, could be independently measured on each PMHS. The impactor contact surfaces were located in the same vertical plane, except that the abdomen plate was offset 5.1 cm towards the subject.

Crash injury reduction via lap-shoulder belt use has been well documented. As any interior car component, lap-shoulder belts may be related to injury in certain crashes. Relatively unknown is the fact that cervical fractures or fracture-dislocations to restrained front seat occupants where, in the crash, no head contact was evidenced by both medical records and car inspection. An extensive review of the available world's literature on car crash injuries revealed more than 100 such cases. A review of the NASS 80-88 was also conducted, revealing more examples. Cases from the author's own files are also detailed.

The ASPECT (Automotive Seat and Package Evaluation and Comparison Tools) program developed a new physical manikin for seat measurement and new techniques for integrating the seat measurements into the vehicle design process. This paper presents an overview of new concepts in vehicle interior design that have resulted from the ASPECT program and other studies of vehicle occupant posture and position conducted at UMTRI. The new methods result from an integration of revised versions of the SAE seat position and eyellipse models with the new tools developed in ASPECT. Measures of seat and vehicle interior geometry are input to statistical posture and position prediction tools that can be applied to any specified user population or individual occupant anthropometry.

The ease of getting into and out of passenger cars and light trucks is a critical component of customer acceptance and product differentiation. In commercial vehicles, the health and safety of drivers is affected by the design of the steps and handholds they use to get into and out of the cab. Ingress/egress assessment appears to represent a substantial application opportunity for digital human models. The complexity of the design space and the range of possible biomechanical and subjective measures of interest mean that developing useful empirical models is difficult, requiring large-scale subject testing with physical mockups. Yet, ingress and egress motions are complex and strongly affected by the geometric constraints and driver attributes, posing substantial challenges in creating meaningful simulations using figure models.

Most human figure models used in ergonomic analyses present postural comfort ratings based on joint angles, and present a single comfort score for the whole body or on a joint-by-joint basis. The source data for these ratings is generally derived from laboratory studies that link posture to ratings. Lacking in many of these models is a thorough treatment of the distribution of ratings for the population of users. Information about ratings distributions is necessary to make cost-effective tradeoffs when design changes affect subjective responses. This paper presents experimental and analytic methods used to develop distribution models for incorporating subjective rating data in ergonomic assessments.

This paper summarizes how modem computer simulation methods have been used to develop a “fleet” of heavy truck simulation programs called TruckSim Kinematical and dynamical modeling assumptions appropriate for simulating the general three-dimensional behavior of heavy trucks are described to the extent needed to construct such a model in a multibody program such as the AUTOS1M symbolic code generator Alternative kinematical assumptions were tested and compared to determine their influence on the simulation efficiency and accuracy As part of the validation, simulation results for the new programs were compared with results obtained with an older program that was developed by hand

Few studies have systematically examined the effects of truck and bus workstation geometry on driver posture and position. This paper presents methods for determining drivers' postural responses and preferred component locations using a reconfigurable vehicle mockup. Body landmark locations recorded using a three-dimensional digitizer are used to compute a skeletal-linkage representation of the drivers' posture. A sequential adjustment procedure is used to determine the preferred positions and orientations of key components, including the seat, steering wheel, and pedals. Data gathered using these methods will be used to create new design tools for trucks and buses, including models of driver-selected seat position, eye location, and needed component adjustment ranges. The results will also be used to create accurate posture-prediction models for use with human modeling software.

Two new techniques for investigating the thermal skin-burn potential of airbags are presented. A reduced-volume airbag test procedure has been developed to obtain airbag pressures that are representative of a dynamic ridedown event during a static deployment. Temperature and heat flux measurements made with this procedure can be used to predict airbag thermal burn potential. Measurements from the reduced-volume procedure are complemented by data obtained using two gas-jet simulators, called heatguns. Gas is vented in controlled bursts from a large, heated, pressurized tank of gas onto a target surface. Heat flux measurements on the target surface have been used to develop quantitative models of the relationships between gas jet characteristics and burn potential.