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A computational model of a mid-size sport utility vehicle was developed using MADYMO. The model includes a detailed description of the suspension system and tire characteristics that incorporated the Delft-Tyre magic formula description. The model was correlated by simulating a vehicle suspension kinematics and compliance test. The correlated model was then used to simulate a J-turn vehicle dynamics test maneuver, a roll and non-roll ditch test, corkscrew ramp and a lateral trip test, the results of which are presented in this paper. The results indicate that MADYMO is able to reasonably predict the vehicle and occupant responses in these types of applications and is potentially suited as a tool to help setup a suite of vehicle configurations and test conditions for rollover sensor testing. A suspension system sensitivity study is presented for the laterally tripped non-roll event.

This paper presents an image analysis of a laboratory-based rollover crash test using camera-matching photogrammetry. The procedures pertaining to setup, analysis and data process used in this method are outlined. Vehicle roll angle and rate calculated using the method are presented and compared to the measured values obtained using a vehicle mounted angular rate sensor. Areas for improvement, accuracy determination, and vehicle kinematics analysis are discussed. This paper concludes that the photogrammetric method presented is a useful tool to extract vehicle roll angle data from test video. However, development of a robust post-processing tool for general application to crash safety analysis requires further exploration.

An attractive strategy for joining metallic as well as non-metallic substrates through adhesive bonding. This technique of joining also offers the functionality for joining dissimilar materials. However, doubts are often expressed on the ability of such joints to perform on par with other mechanical fastening methodologies such as welding, riveting, etc. In the current study, adhesively-bonded single lap shear (SLS), double lap shear (DLS) and T-peel joints are studied initially under quasi-static loading using substrates made of a grade of mild steel and an epoxy-based adhesive of a renowned make (Huntsman). Additionally, single lap shear joints comprised of a single spot weld are tested under quasi-static loading. The shear strengths of adhesively-bonded SLS joints and spot-welded SLS joints are found to be similar. An important consideration in the deployment of adhesively bonded joints in automotive body structures would be the performance of such joints under impact loading.