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Journal Article

Understanding the Impact of Standardized SAE Waveform Parameter Variation on Artificial Lightning Plasma, Specimen Loading, and Composite Material Damage

2020-02-18
Abstract Previous works have established strategies to model artificial test lightning plasma with specific waveform parameters and use the predicted plasma behavior to estimate test specimen damage. To date no computational works have quantified the influence of varying the waveform parameters on the predicted plasma behavior and resulting specimen damage. Herein test standard Waveform B has been modelled and the waveform parameters of “waveform peak,” “rise time,” and “time to reach the post-peak value” have been varied. The plasma and specimen behaviors have been modelled using the Finite Element (FE) method (a Magnetohydrodynamic FE multiphysics model for the plasma, a FE thermal-electric model for the specimen). For the test arrangements modelled herein, it has been found that “peak current” is the key parameter influencing plasma properties and specimen damage.
Journal Article

The Influence of Carbon Fiber Composite Specimen Design Parameters on Artificial Lightning Strike Current Dissipation and Material Thermal Damage

2023-04-29
Abstract Previous artificial lightning strike direct effect research has examined a broad range of specimen design parameters. No works have studied how such specimen design parameters and electrical boundary conditions impact the dissipation of electric current flow through individual plies. This article assesses the influence of carbon fiber composite specimen design parameters (design parameters = specimen size, shape, and stacking sequence) and electrical boundary conditions on the dissipation of current and the spread of damage resulting from Joule heating. Thermal-electric finite element (FE) modelling is used and laboratory scale (<1 m long) and aircraft scale (>1 m long) models are generated in which laminated ply current dissipation is predicted, considering a fixed artificial lightning current waveform. The simulation results establish a positive correlation between the current exiting the specimen from a given ply and the amount of thermal damage in that ply.
Journal Article

Temperature and Consumed Energy Predictions for Air-Cooled Interior Permanent Magnet Motors Driving Aviation Fans—Part 1: Mathematical Analytical Solutions for Incompressible Air Cases

2022-04-13
Abstract The increase in worldwide awareness of environmental issues has necessitated the air transport industry to drastically reduce carbon dioxide emissions. To meet this goal, one solution is the electrification of aircraft propulsion systems. In particular, single-aisle aircraft with partial turboelectric propulsion with approximately 150 passenger seats in the 2030s are the focus. To develop a single-aisle aircraft with partial turboelectric propulsion, an air-cooled interior permanent magnet (IPM) motor with an output of 2 MW is desired. In this article, mathematical system equations that describe heat transfer inside the target air-cooled IPM motor are formulated, and their mathematical analytical solutions are obtained.
Journal Article

Technological Stability of the Liner in a Separable Metal Composite Pressure Vessel

2020-04-21
Abstract The article considers one of the possible mechanisms of loading the solidity of a cylindrical metal composite high-pressure vessel (MC HPV). This mechanism manifests itself as delamination of a thin-walled metal shell (liner) from a more rigid composite shell causing local buckling. A similar effect can be detected in the manufacturing process of MC HPV, when the composite shell is formed by winding with tension a carbon fiber-reinforced plastic tape on the liner. Pressure transfer from the composite shell to the liner is carried out by the method of temperature analogy, that is, by cooling the composite shell, thermally insulated from the liner. To solve the problem of externally confined liner local buckling an approach is proposed, which is based on three points: the introduction of local technological deviations inherent in actual structures, the determination of the general stress-strain state, and a real-time deforming.
Journal Article

Study on the Influence of Mass Flow Rate over a National Advisory Committee for Aeronautics 6321 Airfoil Using Improved Blowing and Suction System for Effective Boundary Layer Control

2021-08-06
Abstract The numerical analysis of the three-dimensional (3D) flow over a National Advisory Committee for Aeronautics (NACA) 6321 airfoil to evaluate the mass flow rate by using a novel method Improved Blowing and Suction System (IBSS) to control the boundary layer is presented in this study. Analysis is performed based on 3D Reynolds-Averaged Navier-Stokes (RANS) equation with a K-omega SST solver. The aerodynamic performance of the NACA 6321 is analyzed at a Mach number of 0.10 with three different mass flow rates, namely, 0.08 kg/s, 0.10 kg/s, and 0.12 kg/s. From the study, it is seen that when the mass flow rate decreased, the aerodynamics performance also reduced, and the aerodynamic performance improved with the increase in mass flow rate.
Journal Article

Study of Temperature Distribution and Parametric Optimization during FSW of AA6082 Using Statistical Approaches

2019-02-01
Abstract In this article, Al-Mg-Si-Mn alloy (AA6082) is butt joined by employing friction stir welding (FSW). The mechanical and metallurgical properties of joints are analyzed by conducting tensile and microhardness testing, respectively. To measure the temperature at different locations, eight thermocouples (L-shaped k-type) are placed at equal distance from the centerline. Least square method attempts to calculate the temperature at the centerline of joints. The process parameters are also optimized using Taguchi’s five-level experimental design. The optimum process parameters are determined, employing ultimate tensile strength (UTS) as a response parameter. A statistical test “analysis of variance” is used to check the adequacy of the model. It has been observed that rotational speed and feed rate are the predominant factors for UTS and microhardness.
Journal Article

Single Turboshaft Engine Failure Analysis of an Inner Bus Tie Architecture for Turboelectric Distributed Propulsion System

2020-10-19
Abstract The study aims to design a roadmap of the turboelectric propulsion system’s power system architecture, which is based on the Inner Bus Tie Architecture proposed by the National Aeronautics and Space Administration (NASA). The single turboshaft engine shutdown failure mode is analyzed and simulated on MATLAB/Simulink. A General Electric (GE) T700 turboshaft engine is preferred in constructing a turboshaft engine mathematical model. The constructed mathematical model is integrated into NASA’s Inner Bus Tie Architecture. As a result, mechanical to electrical conversion efficiency and power balance of the system is derived. Element sizing is accomplished. Preliminary power requirements for generators, power converters, and electrical motors are calculated to generate a roadmap for future applications. Finally, it is observed that the simulations are found efficient and quite acceptable for such applications.
Journal Article

Simulated Drag Study of Fuel Tank Configurations for Liquid Hydrogen-Powered Commercial Aircraft

2020-12-09
Abstract The airline industry faces a crisis in the future as consumer demand is increasing, but the environmental effects and depleting resources of kerosene mean that growth is unsustainable. Hydrogen is touted as the leading candidate to replace kerosene, but it needs significant technological and economical endeavors. In such a scenario, cryogenic liquid hydrogen (LH2) is predicted to be the most feasible method of using hydrogen. The major challenge of LH2 as an aircraft fuel is that it requires approximately four times the storage volume of kerosene—due to its lower density. Thus the design of cryogenic storage tanks to handle larger quantities of fuel is becoming increasingly important. But the increase in drag associated with larger storage tanks causes an increase in fuel consumption. Hence, this paper aims to evaluate the aerodynamic performance of different storage configurations and aid in the selection of an economic and efficient storage system.
Journal Article

Response Surface Methodology (RSM) in Optimization of Performance and Exhaust Emissions of RON 97, RON 98, and RON 100 (Motor Gasoline) and AVGAS 100LL (Aviation Gasoline) in Lycoming O-320 Engine

2019-08-19
Abstract Federal Aviation Administration (FAA)’s 20 years of research and development with 200 unleaded blends and full-scale engine tests on 45 high-octane unleaded blends has not found a “drop-in” unleaded replacement for aviation gasoline (AVGAS) 100 low lead (100LL) fuel. In this study, analysis of compatibility via optimization of Lycoming O-320 engine fuelled with RON 97, RON 98, RON 100, and AVGAS was conducted using the Response Surface Methodology (RSM). Test fuels were compositionally characterized based on Gas Chromatography (GC) analysis and were categorized based on types of Hydrocarbon (HC). Basic fuel properties of fuels in this research were analyzed and recorded. For optimization analysis, engine speed and fuel were considered as the input parameters.
Journal Article

Research on a Thrust Vector Adjusting Mechanism

2022-10-05
Abstract The electric propulsion system plays an important role during the operation of a satellite, i.e., maintaining the position of the north-south poles, adjusting the attitude, and transferring the orbit, where vector adjustment device is a key part of the system. We developed a new large-angle device to transfer thruster orbital, which has three driving motors and the failure of a single motor cannot affect the operation. The posture angle and linear pair displacement of this mechanism are simulated using forward and inverse kinematics solutions. In the following, the actual adjustment angle was measured with a three-coordinates measuring instrument and a gradiometer to compare with the simulated values. This design has been successfully applied in China’s asteroid exploration mission.
Journal Article

Quantitative Assessment of Minor Incidents to Accident Transformation Probability and Its Impact on Aerodrome Operations

2021-06-10
Abstract Numerous operational procedures regulate aerodrome ground traffic. Detailed solutions in these procedures often come from preventive recommendations formulated as a result of accident cause analysis. With time, the conclusions drawn based on incidents, i.e., events that did not result in material damage or casualties, are becoming increasingly significant. In this article, we propose a new method for determining the probability of an incident turning into an air accident, based on the example of aerodrome traffic operations. Premises conducive to an accident in the considered class of events depend on both human and physical factors. Thus a hybrid approach was applied. We used a fuzzy inference system to analyze the premises dependent on vehicle operators, while the simulation method was selected to examine the premises dependent on physical factors. Both were integrated using the technique of event trees with fuzzy probabilities (ETFP).
Journal Article

Prognostics and Machine Learning to Assess Embedded Delamination Tolerance in Composites

2022-08-26
Abstract Laminated composites are extensively used in the aerospace industry. However, structures made from laminated composites are highly susceptible to delamination failures. It is therefore imperative to consider a structure tolerance to delamination during design and operation. Hybrid composites with laminas containing different fibers were used earlier in laminates to achieve certain benefits in strength, stiffness, and buckling. However, the concept of mixing laminas with different fibers was not explored by researchers to enhance delamination tolerance levels. This article examines the above aspect of hybridization by employing machine learning algorithms and proposes a reliable method of analysis to study delamination, which is crucial to ensure the safety of airframe composite panels.
Journal Article

Probabilistic Risk Assessment of Accidental Damage to Civil Aircraft Composite Structures

2023-04-26
Abstract In view of the structural accidental events in the ongoing airworthiness stage of civil aircraft, it is necessary to conduct a risk assessment to ensure that the risk level is within an acceptable range. However, the existing models of risk assessment have not effectively dealt with the risk of accidental structural damage due to random failure. This article focuses on probabilistic risk assessment using the Transport Airplane Risk Assessment Methodology (TARAM) of accidental structural damage of civil aircraft. Based on the TARAM and probability reliability integral, a refined failure frequency probability calculation model is established to elaborate on composite structure failure frequency. A case study is analyzed for the outer wing plane of an aircraft having impact damage of composite materials. Finally, results of the risk assessment without correction and risk assessment with correction are presented for detailed visual inspection and general visual inspection.
Journal Article

Power Quality Test Data Analysis for Aircraft Subsystem

2018-12-21
Abstract Aircraft subsystem development involves various combinations of testing and qualification activities to realize a flight-worthy system. The subsystem needs to be verified for a massive number of customer requirements. Power quality (PQ) testing is also an important testing activity carried out as part of the environmental qualification test. It is intended to verify the functionality of subsystems with various kinds of power disturbances and to determine the ability of a subsystem to withstand PQ disturbances. The subsystem being designed should be reliable enough to handle PQ anomalies. A PQ test results in an enormous amount of data for analysis with millions of data samples depending on the test and can be identified as big data. The engineer needs to analyze each set of test data as part of post-processing to ensure the power disturbances during testing are as per the standard requirements and that the functional performance of the subsystem is met.
Journal Article

Performance and Emission Characteristics of a Gas Turbine Engine Burning Soap-Derived Biokerosene/Jet A-1 Blends

2020-04-29
Abstract There has been an increased interest as regards the use of biofuels in aviation gas turbine engines due to global efforts to reduce greenhouse gas emissions along with fluctuating jet fuel prices. This work researches the use of soap-derived biokerosene (SBK) in aircraft engines. SBK is a promising biofuel option for emerging tropical countries as its production requires a relatively simple technology, and its feedstock sources are abundant in these countries. Blends of Jet A-1 with up to 20 vol.% SBK were tested on a 1S/60 Rover gas turbine engine over a range of brake powers to measure engine performance and emissions. The results were then compared to those of pure Jet A-1. It shows that the engine running on SBK/Jet A-1 blends and pure Jet A-1 have almost similar engine performance parameters including engine efficiency, specific fuel consumption (SFC), turbine inlet temperature (TIT), and exhaust gas temperature (EGT).
Journal Article

Peculiarities of the Design of Housing Parts of Large Direct Current Machines

2023-12-23
Abstract In the given work the design and stress–strain calculation of housing parts of large machines during operation are considered. At the same time, both classical electromagnetic forces and technological operations necessary for mechanical processing and assembly of such objects as well as transportation processes are taken into account for the first time. The task of analyzing of the stress–strain state of the framework was solved in the three-dimensional setting using the finite element method by the SolidWorks software complex. The three-dimensional analysis of the stress–strain state of the structure for technological operations, namely tilting, lifting, and moving the large DC machines frame without poles and with poles, showed that the values of mechanical stresses that arise in the connections of the frame exceed the permissible limits, resulting in significant deformation of the structure.
Journal Article

Particle Swarm Optimization with Required Time of Arrival Constraint for Aircraft Trajectory

2020-11-20
Abstract Global warming has motivated the aeronautical industry to develop new technologies that will reduce polluting emissions. A direct way to achieve this goal is to reduce fuel consumption. Reference trajectory optimization contributes to this goal by guiding aircraft to zones where meteorological conditions are favorable to execute their required missions and thereby to reduce flight costs. In this article, the reference trajectory was optimized in terms of geographical position, altitude, and speed, by taking into account a Required Time of Arrival (RTA) constraint and weather conditions. The algorithm assumes that there is no traffic and that the aircraft can fly anywhere in the search space. The search space was modeled in the form of a unidirectional weighted graph, fuel burn was computed using a numerical model, and the weather forecast was taken into account.
Journal Article

Numerical Analysis of a Separable Metal Composite Pressure Vessel

2022-08-09
Abstract This article presents a numerical solution to the problem of delamination in a separable Metal Composite High-Pressure Vessel (MC HPV). This problem is associated with local buckling of the inner metal shell (liner) surrounded by an outer rigid composite shell. A geometrically and physically nonlinear MC HPV deformation model is constructed considering the three-dimensional stress-strain state, real-time mode, and technological deviations inherent in real vessel designs. The model combines the deformation of the vessel end domes and the cylindrical part. A unilateral constraint is believed to exist on the interface between the liner and the composite shell, allowing the liner to delaminate from the latter when bending. Calculations are performed using the finite element method in the LS-DYNA software package in a dynamic formulation. The vessel is divided into solid finite elements such as TSHELL and SOLID.
Journal Article

Nonlinear Flutter Analysis of Curved Panel under Mechanical and Thermal Loads Using Semi-Analytical and Finite Volume Methods

2020-11-20
Abstract The vibration behavior of components exposed to aerodynamic loads must be taken into consideration when designing aerial vehicles. Numerical simulation plays a key role in developing more realistic analytical models for panel flutter analysis. The notable feature of the present research is the use of two methods for the aeroelastic analysis of two-dimensional curved panels with cylindrical bending. In the first approach, the finite volume method (FVM) is used for supersonic viscous flow and nonlinear structural model while full Navier-Stokes equations are discretized. In the second approach, the third-order nonlinear piston theory aerodynamics in addition to mechanical and thermal loads is assumed. Moreover, the semi-analytical weighted residual method for the nonlinear curved panel is utilized. These approaches are concurrently compared with each other for the first time. Furthermore, Hamilton’s principle is used and partial differential equations (PDEs) are derived.
Journal Article

Nonlinear Dynamic Behavior Effect of Magnetorheological Damper on a Rotor System with Axial and Radial Rub-Impacts

2021-12-29
Abstract In this article, we study the problem of axial and radial coupling rub-impact faults based on a full degree-of-freedom rotor system, which has not been extensively discussed in previous literature. An improved magnetorheological (MR) damper configuration is proposed in order to study its effect on the inhibition of coupling rub-impact faults. The Lagrange method is used to establish the finite element model of a rotor-bearing system under radial, axial, and radial-axial coupling rub-impact. At the same time, based on the bilinear constitutive equation of the MR fluid, the dynamic model of the MR damper is established. Through using the Newmark-β method to present a numerical solution, the nonlinear dynamic behaviors of the rotor system under different rub-impact faults are studied; also, the influence of the MR damper on the rub-impact fault dynamic behavior is investigated.
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