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Journal Article

Three Case Studies on Small Uncrewed Aerial Systems Near Midair Collisions with Aircraft: An Evidence-Based Approach for Using Objective Uncrewed Aerial Systems Detection Technology

2023-06-14
Abstract Small uncrewed aircraft systems (sUAS) growth continues for recreational and commercial applications. By 2025, the Federal Aviation Administration (FAA) predicts the sUAS fleet to number nearly 2.4 million units. As sUAS operations expand within the National Airspace System (NAS), so too does the probability of near midair collisions (NMACs) between sUAS and aircraft. Currently, the primary means of recognizing sUAS NMACs rely on pilots to visually spot and evade conflicting sUAS. Pilots may report such encounters to the FAA as UAS Sighting Reports. Sighting reports are of limited value as they are highly subjective and dependent on the pilot to accurately estimate range and altitude information. Moreover, they do not account for NMACs that an aircrew member does not spot.
Journal Article

Study on the Influence of Mass Flow Rate over a National Advisory Committee for Aeronautics 6321 Airfoil Using Improved Blowing and Suction System for Effective Boundary Layer Control

2021-08-06
Abstract The numerical analysis of the three-dimensional (3D) flow over a National Advisory Committee for Aeronautics (NACA) 6321 airfoil to evaluate the mass flow rate by using a novel method Improved Blowing and Suction System (IBSS) to control the boundary layer is presented in this study. Analysis is performed based on 3D Reynolds-Averaged Navier-Stokes (RANS) equation with a K-omega SST solver. The aerodynamic performance of the NACA 6321 is analyzed at a Mach number of 0.10 with three different mass flow rates, namely, 0.08 kg/s, 0.10 kg/s, and 0.12 kg/s. From the study, it is seen that when the mass flow rate decreased, the aerodynamics performance also reduced, and the aerodynamic performance improved with the increase in mass flow rate.
Journal Article

Response Surface Methodology (RSM) in Optimization of Performance and Exhaust Emissions of RON 97, RON 98, and RON 100 (Motor Gasoline) and AVGAS 100LL (Aviation Gasoline) in Lycoming O-320 Engine

2019-08-19
Abstract Federal Aviation Administration (FAA)’s 20 years of research and development with 200 unleaded blends and full-scale engine tests on 45 high-octane unleaded blends has not found a “drop-in” unleaded replacement for aviation gasoline (AVGAS) 100 low lead (100LL) fuel. In this study, analysis of compatibility via optimization of Lycoming O-320 engine fuelled with RON 97, RON 98, RON 100, and AVGAS was conducted using the Response Surface Methodology (RSM). Test fuels were compositionally characterized based on Gas Chromatography (GC) analysis and were categorized based on types of Hydrocarbon (HC). Basic fuel properties of fuels in this research were analyzed and recorded. For optimization analysis, engine speed and fuel were considered as the input parameters.
Journal Article

Research on a Thrust Vector Adjusting Mechanism

2022-10-05
Abstract The electric propulsion system plays an important role during the operation of a satellite, i.e., maintaining the position of the north-south poles, adjusting the attitude, and transferring the orbit, where vector adjustment device is a key part of the system. We developed a new large-angle device to transfer thruster orbital, which has three driving motors and the failure of a single motor cannot affect the operation. The posture angle and linear pair displacement of this mechanism are simulated using forward and inverse kinematics solutions. In the following, the actual adjustment angle was measured with a three-coordinates measuring instrument and a gradiometer to compare with the simulated values. This design has been successfully applied in China’s asteroid exploration mission.
Journal Article

Performance Study of Novel Compressor Blades in a Two-Dimensional Cascade—Transonic Regime

2021-09-07
Abstract Passengers would always like to reach their destinations with minimum commute time. Generating a higher thrust is a necessity. This implies that the turbomachinery associated with the power plant has to rotate faster and with higher efficiencies. However, high rotational speeds, mainly in the transonic regime, often lead to boundary layer separation, shocks, compressor stall, and surge. The current investigation is an attempt to reduce the abovementioned phenomena. It involves the performance study of a smoothened controlled diffusion airfoil (CDA) blade that has been optimized by “Multi-Objective Genetic Algorithm” (MOGA) by altering maximum camber location and stagger angle. Inlet pressure is varied from 15 kPa to 30 kPa and the angle of attack ranging from 40.4° to 56.4°. C48-S16-BS1 is validated and considered as the baseline profile, and all other blades are collated to this.
Journal Article

Optimizing Intralogistics in an Engineer-to-Order Enterprise with Job Shop Production: A Case Study of the Control Cabinet Manufacturing

2024-01-16
Abstract This study underscores the benefits of refining the intralogistics process for small- to medium-sized manufacturing businesses (SMEs) in the engineer-to-order (ETO) sector, which relies heavily on manual tasks. Based on industrial visits and primary data from six SMEs, a new intralogistics concept and process was formulated. This approach enhances the value-added time of manufacturing workers while also facilitating complete digital integration as well as improving transparency and traceability. A practical application of this method in a company lead to cutting its lead time by roughly 11.3%. Additionally, improved oversight pinpointed excess inventory, resulting in advantages such as reduced capital needs and storage requirements. Anticipated future enhancements include better efficiency from more experienced warehouse staff and streamlined picking methods. Further, digital advancements hold promise for cost reductions in administrative and supportive roles.
Journal Article

Numerical Investigation of Effects of G-Jitter on Buoyant Laminar Diffusion Flame

2020-05-20
Abstract Numerical prediction of a confined, co-flowing, laminar jet diffusion flame has been investigated under sinusoidal “g-jitter” to describe the flame structure; this type of flame-body force interaction is typical of a microgravity environment such as in the spacecraft. We introduced g-jitter in the direction orthogonal to the fuel and air inflow. We show that the lower frequencies (0.1-0.5 Hz) of sinusoidal g-jitter significantly affected the flame geometry and behavior. The majority of the flame structure was found to oscillate directly in response to the imposed g-jitter. It has also been observed that nonlinearity in the response behaviors is more prominent in the reaction zone of the flame.
Journal Article

Nonlinear Dynamic Behavior Effect of Magnetorheological Damper on a Rotor System with Axial and Radial Rub-Impacts

2021-12-29
Abstract In this article, we study the problem of axial and radial coupling rub-impact faults based on a full degree-of-freedom rotor system, which has not been extensively discussed in previous literature. An improved magnetorheological (MR) damper configuration is proposed in order to study its effect on the inhibition of coupling rub-impact faults. The Lagrange method is used to establish the finite element model of a rotor-bearing system under radial, axial, and radial-axial coupling rub-impact. At the same time, based on the bilinear constitutive equation of the MR fluid, the dynamic model of the MR damper is established. Through using the Newmark-β method to present a numerical solution, the nonlinear dynamic behaviors of the rotor system under different rub-impact faults are studied; also, the influence of the MR damper on the rub-impact fault dynamic behavior is investigated.
Journal Article

Investigation on the Aerodynamic Performance of Different Aerofoils Using Vortex Generators

2023-01-25
Abstract This article aims to analyze the effect of vortex generators (VGs) placed on symmetrical and cambered aerofoil. Simulation and experimental works were carried out using NACA 6321 and NACA 0021 aerofoils at different angles of attack (AOA) and aerodynamic performance obtained at a velocity of 15 m/s and 140625 Reynolds number (Re). In this study, aerofoils with the same thickness and a novel design of minute VGs were introduced and placed at a location of 0.5C (50% of chord). The VGs improved the stall AOA by 4° and 2° in simulation and experimental methods, respectively, with no drag increment compared to the baseline aerofoil. These VGs controlled the boundary layer over an aerofoil with enhancement in aerodynamic efficiency of subsonic aircrafts.
Journal Article

Investigation of Water Droplet Size Distribution in Conventional and Sustainable Aviation Turbine Fuels

2022-05-17
Abstract Water droplet size variation has been established in the literature as an important variable that influences the behavior and characteristics of water in fuel emulsion. However, with the growing demand for sustainable aviation fuels (SAF), no data is available that shows how these fuels will affect the size of dispersed water droplets and their frequency distribution. To address this lack of knowledge, this study explores and presents experimental results on the characterization of dispersed water droplets in alternative fuels and Jet A-1 fuel under dynamic conditions. The alternative fuels comprised of two fully synthetic fuels, two fuels synthesized from bio-derived materials, and one bio-derived fuel. The data and statistics presented reveal that water droplet frequency and size distribution are sensitive to changes in fuel composition.
Journal Article

Flight Performance Envelope for an Aircraft with a Fixed-Pitch Propeller

2021-07-14
Abstract A flight envelope for aircraft performance in the vertical plane illustrates the performance limitations on the aircraft, usually indicating the minimum and maximum airspeeds at a given altitude, the airspeeds for maximum rate of climb and maximum angle of climb at a given altitude, and the maximum altitude or absolute ceiling of the aircraft. This study outlines the procedure for constructing a vertical-plane flight performance aircraft for an aircraft with a fixed-pitch propeller, which involves additional complexities due to the variable propeller efficiency. The propeller performance, engine power, and drag polar models are described, as is the computational procedure. Envelopes for the flight performance in the vertical plane are presented for a particular remotely-piloted aircraft at different take-off weights.
Journal Article

Exergetic Investigation of a Turboshaft Helicopter Engine Related to Engine Power

2020-10-19
Abstract Turboshaft engines, one of the classifications of the helicopters, combine the core engine and fan and consume fossil fuels. Using of fossil fuel causes global warming and environmental pollution, such as ecological, human health. To improve helicopter capability, energy is the first point of improvement. High-energy efficient helicopter engines help decrease the environmental damage. Exergy should be applied to the system to determine the maximum available energy. In this study, energy analysis and exergy analysis have been applied to a turboshaft helicopter engine. According to the result of this study, the maximum energy and exergy efficiencies are found to be 21.99% and 15.87%, respectively, at 1500 Shaft Horsepower (SHP). It is seen that the efficiencies increase with the increase of the engine power. Besides, exergy destructions and exergy loss values are presented by calculating different powers.
Journal Article

Evaluation of Workload and Performance during Primary Flight Training with Motion Cueing Seat in an Advanced Aviation Training Device

2020-05-08
Abstract The use of simulation is a long-standing industry standard at every level of flight training. Historically, given the acquisition and maintenance costs associated with such equipment, full-motion devices have been reserved for advanced corporate and airline training programs. The Motion Cueing Seat (MCS) is a relatively inexpensive alternative to full-motion flight simulators and has the potential to enhance the fixed-base flight simulation in primary flight training. In this article, we discuss the results of an evaluation of the effect of motion cueing on pilot workload and performance during primary instrument training. Twenty flight students and instructors from a collegiate flight training program participated in the study. Each participant performed three runs of a basic circuit using a fixed-base Advanced Aviation Training Device (AATD) and an MCS.
Journal Article

Designing an Uncrewed Aircraft Systems Control Model for an Air-to-Ground Collaborative System

2024-02-19
Abstract In autonomous technology, uncrewed aircraft systems have already become the preferred platform for the research and development of flight control systems. Although they are subjected to following and satisfying complicated scenarios of control stations, this high dependency on a specific control framework limits them in their application process and reduces the flight self-organizing network. In this article, we present a developed multilayer control system protocol with the additional supportive manned aircraft layer (Tender). The novelty of the introduced model is that uncrewed aircraft systems are monitored and navigated by the tender, and then based on the suggested scheme, data flows are controlled and transferred across the network by the developed cloud–robotics approach in the ground station layer.
Journal Article

Design of a 1.2 kW Interleaved Synchronous Buck Converter for Retrofit Applications in Aviation Systems

2020-10-19
Abstract Presently, 270 V direct current (DC) systems replace older 28 V DC voltage systems in both the civil and military aviation industry due to the requirement for more electrical power needs on board. Therefore, the existing avionics require retrofitting. The conversion from 270 V to 28 V appears to be quite promising for both old and new systems. This study aims to design an interleaved synchronous modular buck converter topology as a candidate for these requirements. Calculations for the converter design are conducted considering aviation standards. Switching with pulse-width modulation (PWM) is used to control the power converter. A double-loop feedback control system based on voltage and current feedback is designed. Therefore, the buck converter circuit with 1145 W power output is proposed, which supplies a 28 V and 41 A DC output from a 270 V DC input. The concept is verified using simulations and hardware-in-the-loop (HIL) experimental results.
Journal Article

Design and Experiment Research on Mass Trim Mechanism of Satellite

2023-03-23
Abstract The mass trim mechanism (MTM) is used to precisely trim the mass characteristics of satellite in orbit and ensure that the satellite can provide high-precision orientation and orbit control and part of the payload can work normally. In order to ensure high-precision trim and light miniaturization, the mass trim scheme of the satellite and the MTM are designed, and the mass block moving range of the mechanism is ±145 mm. The adjusting scheme, system composition, and working principle are introduced particularly, and the screw-guide mechanism is proposed to realize the trim function. The position precision can satisfy the requirement of the design index by the theoretical calculation to get the precision of the trim mechanism. The data before and after the environmental experiments indicate that the displacement error is less than 0.06 mm and the movement parallelism of the mass block is less than 0.04 mm, which meets the requirement for use.
Journal Article

Application of Taguchi-Based Grey System for Multi Aspects Optimization on Wire Electric Discharge Machining of Aluminum-Graphene Nanoplatelets Composites

2021-10-11
Abstract Aluminum Metal Matrix Composite (AMMC) materials have loftier individualities and are known as an alternative material for a range of aerospace and automotive engineering applications. Reinforcement inclusion makes the components tougher, resulting in low performance of machining by traditional conservative machining practices. The present study presents a detailed review of the machinability of AMMC (Pure Aluminum + Graphene nanoplatelets) using Wire Electric Discharge Machining (WEDM). For WEDM of AMMC, a multi-objective optimization method is proposed to evaluate possible machining parameters in order to achieve better machining efficiency. Taguchi’s approach to the design of experiments is used to organize the experiments. For performing experiments, an L27 orthogonal array was selected. Five input process variables were considered for this study. The Grey Relational Analysis (GRA) is used to achieve the best features of multi-performance machining.
Journal Article

Analysis of Infrared Signature from Aircraft Frontal Aspect due to Skin Friction Heating

2022-04-20
Abstract At supersonic aircraft speeds, aerodynamically heated surfaces, e.g., nose, wing leading edges, are infrared (IR) signature sources from the tactically crucial frontal aspect. This study numerically predicts and then illustrates the minimization of IR contrast between the nose and background sky radiance by the emissivity optimization (εw,opt) technique, which has the least performance penalties. The IR contrast between the aircraft nose and its replaced background in 1.9-2.9 μm short-wave IR (SW-IR), 3-5 μm medium-wave IR (MW-IR), and 8-12 μm long-wave IR (LW-IR) bands are obtained. The IR contrast especially in LW-IR (i) increases with flight Mach number (M ∞) for a given flight altitude (H) and εw (ii) decreases with increasing H for a given M ∞ and εw. The εw,opt for a flight altitude of 5 km is found to decrease from 0.99 at M ∞ = 0.001 (low subsonic) in all three bands to 2 × 10−4 in MW-IR and 0.0213 in LW-IR bands at M ∞ = 3 (high supersonic).
Journal Article

Aircraft Cockpit Window Improvements Enabled by High-Strength Tempered Glass

2024-01-25
Abstract This research was initiated with the goal of developing a significantly stronger aircraft transparency design that would reduce transparency failures from bird strikes. The objective of this research is to demonstrate the fact that incorporating high-strength tempered glass into cockpit window constructions for commercial aircraft can produce enhanced safety protection from bird strikes and weight savings. Thermal glass tempering technology was developed that advances the state of the art for high-strength tempered glass, producing 28 to 36% higher tempered strength. As part of this research, glass probability of failure prediction methodology was introduced for determining the performance of transparencies from simulated bird impact loading. Data used in the failure calculation include the total performance strength of highly tempered glass derived from the basic strength of the glass, the temper level, the time duration of the load, and the area under load.
Journal Article

A Literature Review of Simulation Fidelity for Autonomous-Vehicle Research and Development

2023-05-25
Abstract This article explores the value of simulation for autonomous-vehicle research and development. There is ample research that details the effectiveness of simulation for training humans to fly and drive. Unfortunately, the same is not true for simulations used to train and test artificial intelligence (AI) that enables autonomous vehicles to fly and drive without humans. Research has shown that simulation “fidelity” is the most influential factor affecting training yield, but psychological fidelity is a widely accepted definition that does not apply to AI because it describes how well simulations engage various cognitive functions of human operators. Therefore, this investigation reviewed the literature that was published between January 2010 and May 2022 on the topic of simulation fidelity to understand how researchers are defining and measuring simulation fidelity as applied to training AI.
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