Search Results

Dedicated technology has been developed to support long-term biological experiments on-board spacecraft. These developments include a microgravity compatible tubular photo bioreactor for the cultivation of micro algae at very high biomass concentrations and with very high gas exchange rates, a microgravity compatible gas / liquid phase separator which also works as a pneumatic low shear-stress pump, a microgravity compatible dehumidifier, and a maltose separating reverse osmosis unit. Integration of these technologies into a partially closed artificial ecosystem form the foundation of the SYMBIOSE concept (System for Microgravity Bioregenerative Support of Experiments).

This paper will discuss using Astronics “Smart Panel” illuminated control panels to control an electronic power distribution system. A discussion of wiring simplification, automatic control possibilities and real time load monitoring is presented. The challenges of retrofitting the system into older aircraft will be covered as well. The paper also explains Electronic Circuit Breaker technology, arc fault protection, panel lighting technologies, control bus options, displays, and human input technology (buttons and knobs).

The requirement for crew resource management (CRM), or aircrew coordination training (ACT) in military parlance, has been well documented and attested to. In addition, aircraft systems training has become more intense and more in-depth in the new aircraft designs, especially in multi-crew and complex aircraft such as the MV-22 Osprey Tiltrotor. (see Figure 1) Former training systems detailed training procedures that called for classroom training and simulation/simulator training followed by flight training. Improvements in aircraft flight skills training provide increased flying training capability coupled with reduced training time by integrating a mixed simulation/flight training syllabus, e.g. two to three simulation periods followed by one or two flight training periods covering the same material/skills. In addition, the simulation training will introduce new skills; the following flight periods will further refine/hone those skills.

The manner in which the lower deck cargo compartments of standard-body airplanes are designed, equipped, and serviced has not changed appreciably over the past 50 years. A number of factors now at work within the air transportation industry are causing carriers and airplane manufacturers to explore alternative approaches to these tasks. This paper reviews these factors, presents a new approach to lower deck cargo handling systems design, and describes how this approach can be applied to standard-body airplanes.

THE performance characteristics of various devices applicable for jet directional control, lift augmentation, and VTOL-STOL studied at the NACA Lewis Laboratory are discussed, including jet deflection devices applicable to the conventonal round nozzle and novel nozzle configurations. The results indicate that many of the deflection devices applicable to conventional nozzles can readily be used for directional control or lift augmentation. Other deflection devices, such as movable plug, internal flap, cylindrical thrust reverser, swiveled primary with fixed shroud, and 90 deg side-bleed nozzle, are limited in application to jet directional control or aircraft trim because the loss in axial thrust for a given deflection force is prohibitive or the maximum deflected force obtainable is limited.

A “next generation” condensing heat exchanger for space systems has to satisfy demanding operational requirements under variable thermal and moisture loads and reduced gravity conditions. Mathematical models described here are used to investigate transient behavior of wetting and de-wetting dynamics in the binary porous system of porous tubes and porous cold plate. The model is based on the Richard's equation simplified for the zero-gravity conditions. The half-saturation distance or the zone of influence of the porous annular suction tubes on the cold-plate porous material will be in the range of 1 to 10 cm for the time scales ranging from 100 to 10,000 seconds and moisture diffusivity in the range of D = 10-4 to 10-6 m2/s.

In a 2-year program sponsored by SJAC, an aqueous electroplating process using alkaline Zn-Ni with trivalent chromium post treatment is under evaluation for high strength steel for aircraft application as an alternative to cadmium. Commercial Zn-15%Ni rack/barrel plating solutions are basis for plating aircraft parts or fasteners. Brightener was reduced from the original formula to form porous plating that enables bake-out of hydrogen to avoid hydrogen embrittlement condition. Properties of the deposit, such as appearance, adhesion, un-scribed corrosion resistance, and galvanic corrosion resistance in contact with Al alloy, were evaluated. Coefficient of friction was compared with Cd plating by torque-tension measurements. Evaluation of the plating for scribed corrosion resistance, primer adhesion, etc. will continue in FY2007.

In spite of environmental issues related to cadmium and its electroplating process, electroplated cadmium is still extensively used in the aerospace and defense sectors. This trend is likely to continue especially for high strength steels because cadmium provides the best known corrosion and embrittlement protection for this application. Consequently, the environmental concerns related to the cadmium electroplating have been addressed using an alternative Zero-waste Physical Vapor Deposition (Z-PVD). This method does not use liquids, it recycles cadmium in situ, and is free of hydrogen embrittlement. The Z-PVD process is now in commercial production for the aerospace fasteners. The quality of the coatings has been at least equal to that of the electroplated cadmium.

This paper presents a trade-off study to select a water separator system for a 3-man, 140-day, zero-g mission. Included is a summary of feasible concepts, a compilation of data on existing hardware, and a comparison of the performance characteristics of each with respect to the overall system. Six approaches to zero-g water separation were considered and are discussed: hydrophobic/hydrophilic screens; integrated condenser-water separators; centrifugal separators; cellular sponges; vortex separators; and elbow separators. Some of these techniques have high-performance characteristics with regard to water removal efficiency. However, when reduced to hardware, these same techniques may not integrate well with the overall system. The system selected was the integrated condenser-water-separator. This system requires no power, has no moving parts, and has a very small envelope.

This paper investigates the use of several zero-ozone depleting potential (zero-ODP) HFC refrigerants, including HFC-134a, HFC-227ca, HFC-227ea, HFC-236ea, HFC-236cb, HFC-236fa, HFC-245cb, and HFC-254cb, for centrifugal chiller applications. We took into account the thermodynamic properties of the refrigerant and aerodynamic characteristics of the impeller compression process in this evaluation.. For a given operating temperature lift, there are significant differences in the pressure ratio required by each refrigerant and this variation in pressure ratio directly affects compressor size, efficiency, and performance. A comparison of the HFC refrigerant candidates with CFC-114 shows that HFC-236ea, HFC-227ca and HFC-227ea are viable alternatives for centrifugal water chillers. HFC-236ea has properties closest to CFC-114, and will result in comparible performance, but will require a slightly larger impeller and a purge system.

The development of the XB-70 research aircraft produced advancements in many fields of technology. This paper covers a few of these advancements in the areas of materials, equipment, and manufacturing. These include honeycomb construction, PH 15-7 alloy steel, vacuum melted H-11 steel, equipment capable of withstanding high temperatures, chemical milling of many different alloys, miniaturized welding equipment, and exothermic brazing techniques.

THE X-ray spectrum readily adapts itself to problems in chemical analysis and crystal formation. It is effective on very minute particles which otherwise cannot be segregated. A permanent record is made, and the specimens may be used over and over again, as the X-ray is non-destructive. As a means of inspection, X-ray clearly shows the interior of objects such as weldings castings, forgings, cold-worked metals, and so on. Inhomogeneities that are very slight in width and a fraction of one per cent in thickness are seen easily on a radiograph. Defects thus found may be eliminated summarily by checking various steps in production.

The X-38 vehicle will be used to demonstrate the future technology on durable TPS for the CRV. Astrium has produced two large CMC Nose Skirt side panels for the current X-38 configuration. The design of the 3 dimensional curved and large side panels comprises a light-weight, stringer stiffened concept which compensates the thermal expansion by a system of flexible metallic stand-offs. An optimum in flexibility and stiffness to fulfil all requirements had to be found: strong and stiff enough to carry the thermo-mechanical loads, but flexible enough to realise a fastening concept which does not fail due to thermal expansion. The fastening concept has been tested on development test level. Some thermal and mechanical tests on sub-structure level confirmed the design and analysis work of the complete TPS concept.

It was anticipated that during X-29 extended duration, high angle-of-attack flight (40 to 70 deg), aircraft ECS performance would significantly degrade. Computer modelling of the system indicated that the performance of the ECS decreased as the angle of attack increased. Modifications to improve system performance were analyzed and, as a result of this analysis, ECS hardware modifications have been incorporated on the aircraft. The High-Alpha Flight Test Program has proven the validity of these modifications. To date, the ECS on Ship No. 2 has performed well within its nominal operating parameters in the high-alpha regime.

Controlling rivet tolerances, and the hole tolerances that these rivets are inserted into, are some of the most important requirements in the manufacture of aircraft. Because of the laminar air flow over the outside of the skin in all aircraft, and the stealth requirements of military aircraft, the rivets must sit flush with the Outside Mode Line of the exterior skin. This countersink depth must be tightly controlled in tolerance, both in the hole diameter & countersink, and also in the manufacture of the rivets. In the past, the aircraft OEM's have driven, independently, the rivet manufacturer and the machine manufacturer drilling the holes, to control tighter and tighter tolerances. The conventional way to get better performance is to implement SPC independently into the rivet manufacturing process and also into the machine hole drilling process. Let's consider first the rivet manufacturing process.

Performance of Avionics systems is dictated by the timely availability and usage of critical health parameters. Various sensors are extensively used to acquire and communicate the desired parameters. In today's scenario, sensors are hardwired. The number of sensors is growing due to automation which increases the accuracy of intended Aircraft functions. Sensors are distributed all over the Aircraft and they are connected through wired network for signal processing and communication. LRUs (Line Replaceable Unit) which are integrating various sensors also use a wired approach for communication. The use of a wired network approach poses challenges in terms of cable routing, stray capacitances, noise, mechanical structure and added weight to the structure. The weight of cables contributes significantly to the overall weight of the aircraft. As the weight of Aircraft increases, the required fuel quantity also increases. The Key driver for Airline operational cost is fuel.

The wireless Spread Spectrum Ground Communication (SSGC) system will contribute to the enhancement of aircraft maintenance, flight, dispatch, and cargo operations efficiency. A concept layout of the wireless SSGC system implementation in an airport environment is illustrated in Figure 1. The SSGC system will provide both text/graphics data transmission and voice communication for flight crew, maintenance, and dispatch personnel in the airport gate environment. This system will link ground information system and onboard avionics systems, and provide access by ground crew to an information database through portable graphics terminals. The objective is to integrate both airborne avionics, ground crew, and ground based resources into a seamless operating system.

TAKING as basic requirements such fundamental characteristics as can be largely separated from the problem of wing design or assumed as attributes of the complete airplane, the author discusses the independent variables consisting mainly of the geometrical characteristics that can be varied to obtain maximum performance without changing the basic requirements. He develops a weight and a drag equation, each founded on the chosen basic requirements and including in the simplest possible form the combined effect of the independent variables. The terms in these equations are defined and the equations are applied to a low-wing monoplane in power and gliding fight and to a rectangular-wing biplane in gliding flight. The results are tabulated in some instances but are principally shown on charts. The accuracy of the results obtained is stated to depend largely upon the proper choice of approximations with an appreciation of their limitations.

As the amount of embedded software in the vehicle increases dramatically, the software design and development tasks are daunting. Over the past few years, the automotive industry has taken measures to increase software re-use and promote competition among basic software vendors. If AUTOSAR has emerged as the de-facto standard for embedded automotive software development, there are numerous challenges ahead as the standard assumes the availability of both the hardware and the associated abstraction layer among others. This can be problematic for developers. Furthermore, engineers may be interested in performing early what if tests - early functional tests - to ensure that their strategies will not cause problems later in the development process. As always, errors are less costly to fix if they can be caught early. With AUTOSAR several thousand parameters have to be configured in about 60 modules.

The microstructure characterization of tubular wicks is discussed using an image analysis method, mercury intrusion porosimetry and Arquimedes method. The central objective of this work is to determine the wide convenience of the image analysis technique for wick characterization. It is demonstrate that the image analysis technique is an appropriate tool to determine correlation function, total porosity and pore size distribution in two-dimensional (2-D) binary images of microstructures. The correlation function is used to simulate the 3-D reconstruction of porous structure. The images were obtained from a set of wick samples made of sintered nickel, through scanning electronic microscopy (SEM). A computer program (Imago) was developed and used in the work. The mercury intrusion porosimetry is also used to provide information about the breakthrough diameter of porous material. Results show porosity of about 60% and effective pore size less than 4 μm.