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Technical Paper

“Trapless” Trap – A Catalytic Combustion System of Diesel Particulates Using Ceramic Foam

1983-02-01
830082
“Trapless” Trap, which makes possible the effective collecting of particulates in diesel exhaust gas and their simultaneous combustion has been developed by use of a ceramic foam in combination with catalysts containing copper salt. From a TEM photograph, it was observed that the particulate was rapidly oxidized by mobile copper ion, showing worm-eaten like spots. Screening of various base metal salts by TGA presented CUCl2-KCl-NH4VO3 and CuCl2-KCl-(NH4)6Mo7O24 as very active catalysts for diesel particulate oxidation. They had thermal stability up to 900°C when they were supported on titania. The results obtained by measuring the back pressure using 1.8L diesel engine suggest the above trap to be a self-cleaning trapless trap.
Technical Paper

“Seizure-Delay” Method for Determining the Seizure Protection of EP Lubricants

1939-01-01
390146
IT does not yet seem to be recognized fully that it is the local temperature at the surface of contact and not the local specific pressure that chiefly determines the occurrence of seizure under extreme-pressure-lubrication conditions. This local temperature is the result of the temperature level of the parts lubricated, considered as a whole (“bulk” temperature) and of a superimposed instantaneous temperature rise (temperature “flash”) which is localized in the surface of contact. It appears typical for extreme-pressure-lubrication conditions, as met in gear practice, that the temperature flash is much higher than the bulk temperature. With existing conventional test methods for the determination of the protection against seizure afforded by EP lubricants, a considerable rise of the bulk temperature mostly occurs; as it cannot be controlled sufficiently; thus, leaving an unknown margin for the temperature flash, it renders impossible a reliable determination.
Technical Paper

“Real-Time Estimation of Soot for a Wall Flow DPF Regeneration Management and an Efficient DOE for Model Calibration.”

2021-09-22
2021-26-0333
Estimation of soot deposited on a wall flow type DPF, is a vital information to ensure safe and efficient DPF management. Accuracy in determining mass of soot present inside the DPF ensures a correct regeneration management strategy in-terms of fuel efficiency and DPF safety considering soot overloading and too frequent regenerations. It also ensures an efficient detection of anomalies in the PM filtration mandated by the BSVI/EURO VI legislation as a part of On-board diagnostics. Classical approach of determining soot present inside DPF involves monitoring increase in pressure drop. Real time usage of such a model is limited by the inaccuracy of measuring pressure drop at low exhaust flows. Hence, contemporary engine controllers use pressure drop based models as a failsafe and estimate DPF soot loading by modelling soot release rate due to engine combustion and the rate at which it is oxidized.
Technical Paper

“Optimization of Operational Parameters on Engine Performance and Emissions of a Diesel Engine Powered with Mimusops Elengi Methyl Ester with Doped TiO2 Nanoparticle with Varying Injection Pressure”

2022-12-23
2022-28-0574
The current research was aimed at determining the most effective way to use alternative renewable feedstock to power a diesel engine. Mimusops elengi, a new and novel biofuel was recognized for this current study, which is widely available in the south of India. The investigation was conducted on B20 volume basis (20% Mimusops elengi methyl ester blended with 80% diesel). Furthermore, it was recognized that when the performance characteristics were traded off, the emission magnitude has slightly higher. To address the diesel engine pollution, an oxygenated nano additive like titanium oxide was dissipated only with the fuel blend at distinct mass fractions of 25 parts per million (ppm) with differing injection pressures of 180 bar, 200 bar, 220 bar, and 240 bar. The tests were created using a statistical programme known as design of experiments, which is purely based on Taguchi and response surface methodology.
Technical Paper

“Mechanical Brake Assist - A Potential New Standard Safety Feature”

1999-03-01
1999-01-0480
This paper presents an innovative brake booster which permits the brake assist function of the electric brake assist system to be implemented with mechanical means. The resultant significant reduction of manufacturing costs enhances the chances for a wide-spread use of this feature in all vehicle classes, thereby making an important contribution to the general improvement of traffic safety. Based on an analysis of the mechanically detectable physical variables for recognizing a panic situation and an evaluation of possible methods of mechanical valve activation, the paper presents a mass production solution and describes its functional properties. In particular, it should be noted that the possibility of controlling the braking pressure within the brake assist function even represents a functional advantage
Technical Paper

“Jet Air” Compressor Control System

1971-02-01
710203
This paper describes the interrelated controls for automatic start sequencing, fuel scheduling, customer air delivery, and supervisory and protective systems as applied to the Curtiss-Wright CW657E “Jet-Air” Compressor. Model CW657E is capable of delivering 15,000 SCFM air at 85 psig (at 30°F and sea level pressure) and may be used in a diversity of manufacturing, processing, and industrial applications. A description of the control system and its operation in relation to compressor requirements, while furnishing air to feed distribution lines to air assisted water atomizing nozzles for snow making is reviewed as an example. Other models can deliver up to 30,000 SCFM with modified control systems, including pressure controls.
Technical Paper

“Cromard” Thin Wall Steel Liners and Hard Chrome Plated Liners for High Production Gasoline and Diesel Engines

1964-01-01
640361
This paper, confined to the application of hard chrome plated liners to high-speed four-stroke diesel and gasoline engines, illustrates the increase in their popularity in the United Kingdom, and the advanced production methods which make this economically possible. The need for balanced engine life has long been apparent and is even more important today, the growth of motor transport having outstripped repair facilities. Iron bore life has been surpassed by improvement in the life of other component parts in the modern diesel engine. The provision of hard chrome plated liners can restore the balance. Further development and turbocharging of diesel engines has shown the need for a bore material capable of preventing scuffing and galling at elevated temperatures. Hard chrome has already proved itself in four-stroke engines under these conditions.
Technical Paper

“Bump Test” of Wet Friction Materials: Modeling and Experiments

2001-03-05
2001-01-1154
In one of the fatigue tests for wet friction materials, “bump test”, an inertia-type rig equipped with a multi-disk assembly is used. One of the steel disks in the assembly has radial bumps for the purpose of creating high local contact pressure and high temperature. Due to the severe contact conditions, a comparative testing for different friction materials can be conducted within a relatively small number of cycles. In the paper, a design of a “bump” assembly used for automotive wet friction materials is described. Based on both experimental tests and advanced contact modeling, non-uniform contact pressure generated by the bumps and resulting temperature are estimated. The computational model is used then to study the influence of the modulus of elasticity of the friction material and reaction plate thickness on the contact conditions. The bump fatigue tests lead ultimately to material failure.
Technical Paper

“Aluminium Hot Forming: - Opportunities and Challenges in Automotive Light Weighting”

2023-05-25
2023-28-1304
In today’s Automotive world, there is NO need to advocate “Light weighting”. Government policies for carbon footprint reduction combined with high safety standards are driving OEMs to adopt advanced manufacturing technologies. Steel hot forming is selected as most preferred way to reduce weight as it is easy to adopt and commercially known. It had many advantages compare to conventional cold stamping of standard and high tensile steel. The process consists of heating blank to nearly 1000 °C and quenching it in tool to for martensitic structure. Higher strength up to 2000 MPa can be achieved by this process. There are many examples where part weight is reduced by 15 to 20 % by this method. But Steel hot forming has limitation as specific density of steel is still high. Thus, there is limitation to its weight reduction capability. For further reduction, OEMs have started exploring Aluminium hot forming.
Technical Paper

Φ-Sensitivity for LTGC Engines: Understanding the Fundamentals and Tailoring Fuel Blends to Maximize This Property

2019-04-02
2019-01-0961
Φ-sensitivity is a fuel characteristic that has important benefits for the operation and control of low-temperature gasoline combustion (LTGC) engines. A fuel is φ-sensitive if its autoignition reactivity varies with the fuel/air equivalence ratio (φ). Thus, multiple-injection strategies can be used to create a φ-distribution that leads to several benefits. First, the φ-distribution causes a sequential autoignition that reduces the maximum heat release rate. This allows higher loads without knock and/or advanced combustion timing for higher efficiencies. Second, combustion phasing can be controlled by adjusting the fuel-injection strategy. Finally, experiments show that intermediate-temperature heat release (ITHR) increases with φ-sensitivity, increasing the allowable combustion retard and improving stability. A detailed mechanism was applied using CHEMKIN to understand the chemistry responsible for φ-sensitivity.
Technical Paper

¼ Scale VehicleWake Pattern Analysis using Near-Wall PIV

2006-04-03
2006-01-1027
3-D Flow separations such as those that occur on the rear end of a vehicle have an impact on wall pressure distribution, hence on aerodynamic forces. The identification of these phenomena can be made through the analysis of skin friction patterns, which consist of the “footprints” of flow separations. These can be determined from qualitative and quantitative data obtained from near-wall PIV measurements. The wake flow of different configurations of a simplified 1/4 scale car model are analyzed. The influence of the slant angle and the Reynolds number on 3-D separated flow patterns and their induced pressure distribution is addressed, based on near-wall PIV, standard PIV and wall pressure measurements. This enables to understand how a topological change (the size or shape of a separation pattern) modifies the associated pressure distribution (therefore the drag coefficient). Finally, insights into instantaneous topology identification are presented.
Technical Paper

the effect of Residual Stresses Induced by Strain-Peening upon Fatigue Strength

1960-01-01
600018
THE PURPOSE of this experiment was to determine the role of residual stresses in fatigue strength independent of other factors usually involved when residual stresses are introduced. It consisted of an investigation of the influence of residual stresses introduced by shotpeening on the fatigue strength of steel (Rockwell C hardness 48) in unidirectional bending. Residual stresses were varied by peening under various conditions of applied strain. This process introduced substantially the same amount and kind of surface cold working with residual stresses varying over a wide range of values. It was found that shotpeening of steel of this hardness is beneficial primarily because of the nature of the macro-residual-stresses introduced by the process. There is no gain attributable to “strain-hardening” for this material. An effort was made to explain the results on the basis of three failure criteria: distortion energy, maximum shear stress, and maximum stress.*
Technical Paper

prediction in new Metal Joining Processes

1960-01-01
600020
NEW WELDING processes are dropping costs while providing improvements in weld quality. This paper describes some of the more promising new developments in pressure and fusion welding and brazing. Included in the discussion are ultrasonic, high frequency resistance, foil seam, magnetic force, percussion, friction, and thermopressure welding and diffusion bonding. The description of adhesive bonding includes the development of glass or ceramic materials as structural adhesives.*
Technical Paper

an evaluation of AFTERCOOLING in Turbocharged Diesel Engine Performance

1959-01-01
590049
AFTERCOOLING, coupled with higher pressure turbocharging can increase vehicle engine output. The author thinks that it is possible to anticipate diesel engines being run with compressors supplying air at pressure ratios higher than 2/1. Density ratio is the most important consideration in increasing pressure ratio, since the engine's output is dependent upon weight rather than volume of air supplied. Because the density of the compressed air is dependent upon its temperature at any pressure level, cooling the air after compression results in density increases. This paper describes various methods of after-cooling which increase engine output and fuel economy.
Technical Paper

Zoonoses and Enclosed Environments

1991-07-01
911513
The likelihood of transmission of potential disease agents between animals and man during spaceflight is a real concern. Development of disease exclusion lists for animals and refinement of animal containment units have been the principal means of providing protection to the crew members. Awareness of potential latent infections and a judicious use of the higher risk category of animals such as wild-caught nonhuman primates provides another level of protection. Use of high efficiency filters, gasketing, and differential air pressures have all enabled increasing levels of safety through containment of potential aerosol escape from animal habitats.
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