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Technical Paper

ɸ-Sensitivity Evaluation of n-Butanol and Iso-Butanol Blends with Surrogate Gasoline

2023-08-28
2023-24-0089
Using renewable fuels is a reliable approach for decarbonization of combustion engines. iso-Butanol and n-butanol are known as longer chain alcohols and have the potential of being used as gasoline substitute or a renewable fraction of gasoline. The combustion behavior of renewable fuels in modern combustion engines and advanced combustion concepts is not well understood yet. Low-temperature combustion (LTC) is a concept that is a basis for some of the low emissions-high efficiency combustion technologies. Fuel ɸ-sensitivity is known as a key factor to be considered for tailoring fuels for these engines. The Lund ɸ-sensitivity method is an empirical test method for evaluation of the ɸ-sensitivity of liquid fuels and evaluate fuel behavior in thermal. iso-Butanol and n-butanol are two alcohols which like other alcohol exhibit nonlinear behavior when blended with (surrogate) gasoline in terms of RON and MON.
Technical Paper

Waste Heat Recovery from Multiple Heat Sources in a HD Truck Diesel Engine Using a Rankine Cycle - A Theoretical Evaluation

2012-09-10
2012-01-1602
Few previous publications investigate the possibility of combining multiple waste heat sources in a combustion engine waste heat recovery system. A waste heat recovery system for a HD truck diesel engine is evaluated for utilizing multiple heat sources found in a conventional HD diesel engine. In this type of engine more than 50% of heat energy goes futile. The majority of the heat energy is lost through engine exhaust and cooling devices such as EGRC (Exhaust gas recirculation cooler), CAC (Charge air cooler) and engine cooling. In this paper, the potential of usable heat recuperation from these devices using thermodynamic analysis was studied, and also an effort is made to recuperate most of the available heat energy that would otherwise be lost. A well-known way of recuperating this heat energy is by employing a Rankine cycle circuit with these devices as heat sources (single loop or dual loop), and thus this study is focused on using a Rankine cycle for the heat recovery system.
Technical Paper

Using Oxygenated Gasoline Surrogate Compositions to Map RON and MON

2014-04-01
2014-01-1303
Gasoline fuels are complex mixtures which consist of more than 200 different hydrocarbon species. In order to decrease the chemical and physical complexity, oxygenated surrogate components were used to enhance the fundamental understanding of partially premixed combustion (PPC). The ignition quality of a fuel is measured by octane number. There are two methods to measure the octane number: research octane number (RON) and motor octane number (MON). In this paper, RON and MON were measured for a matrix of n-heptane, isooctane, toluene, and ethanol (TERF) blends spanning a wide range of octane number between 60.6 and 97. First, regression models were created to derive RON and MON for TERF blends. The models were validated using the standard octane test for 17 TERF blends. Second, three different TERF blends with an ignition delay (ID) of 8 degrees for a specific operating condition were determined using a regression model.
Technical Paper

Transition from HCCI to PPC: the Sensitivity of Combustion Phasing to the Intake Temperature and the Injection Timing with and without EGR

2016-04-05
2016-01-0767
An experiment was conducted to investigate the effect of charge stratification on the combustion phasing in a single cylinder, heavy duty (HD) compression ignition (CI) engine. To do this the start of injection (SOI) was changed from -180° after top dead centre (ATDC) to near top dead centre (TDC) during which CA50 (the crank angle at which 50% of the fuel energy is released) was kept constant by changing the intake temperature. At each SOI, the response of CA50 to a slight increase or decrease of either intake temperature or SOI were also investigated. Afterwards, the experiment was repeated with a different intake oxygen concentration. The results show that, for the whole SOI period, the required intake temperature to keep constant CA50 has a “spoon” shape with the handle on the -180° side.
Technical Paper

The Usefulness of Negative Valve Overlap for Gasoline Partially Premixed Combustion, PPC

2012-09-10
2012-01-1578
Partially premixed combustion has the potential of high efficiency and simultaneous low soot and NOx emissions. Running the engine in PPC mode with high octane number fuels has the advantage of a longer premix period of fuel and air which reduces soot emissions, even at higher loads. The problem is the ignitability at low load and idle operating conditions. The objective is to investigate the usefulness of negative valve overlap on a light duty diesel engine running with gasoline partially premixed combustion at low load operating conditions. The idea is to use negative valve overlap to trap hot residual gases to elevate the global in-cylinder temperature to promote auto-ignition of the high octane number fuel. This is of practical interest at low engine speed and load operating conditions because it can be assumed that the available boost is limited. The problem with NVO at low load operating conditions is that the exhaust gas temperature is low.
Technical Paper

The Relevance of Different Fuel Indices to Describe Autoignition Behaviour of Gasoline in Light Duty DICI Engine under PPC Mode

2019-04-02
2019-01-1147
Partially premixed combustion (PPC) with gasoline fuels is a new promising combustion concept for future internal combustion engines. However, many researchers have argued the capabilities of research octane number (RON) and Motor Octane Number (MON) to describe the autoignition behaviour of gasoline fuels in advanced combustion concepts like PPC. The objective of this study is to propose a new method, called PPC number, to characterize the auto ignition quality of gasoline fuels in a light-duty direct injected compression ignition engine under PPC conditions. The experimental investigations were performed on a 4-cylinder Volvo D4 2 litre engine. The ignition delay which was defined as the crank angle degrees between the start of injection (SOI) and start of combustion (SOC) was used to represent the auto ignition quality of a fuel.
Technical Paper

The Effect of Injection Pressure on the NOx Emission Rates in a Heavy-Duty DICI Engine Running on Methanol.

2017-10-08
2017-01-2194
Heavy-duty direct injection compression ignition (DICI) engine running on methanol is studied at a high compression ratio (CR) of 27. The fuel is injected with a common-rail injector close to the top-dead-center (TDC) with two injection pressures of 800 bar and 1600 bar. Numerical simulations using Reynold Averaged Navier Stokes (RANS), Lagrangian Particle Tracking (LPT), and Well-Stirred-Reactor (WSR) models are employed to investigate local conditions of injection and combustion process to identify the mechanism behind the trend of increasing nitrogen oxides (NOx) emissions at higher injection pressures found in the experiments. It is shown that the numerical simulations successfully replicate the change of ignition delay time and capture variation of NOx emissions.
Technical Paper

System Simulations to Evaluate the Potential Efficiency of Humid Air Motors

2013-10-14
2013-01-2646
In the quest for efficiency improvement in heavy duty truck engines, waste heat recovery could play a valuable role. The evaporative cycle is a waste heat recovery technology aimed at improving efficiency and decreasing emissions. A humid air motor (HAM) uses the waste heat from the exhaust of the engine to humidify the inlet air; this humid air, with higher specific heat, reduces NOx emission to a greater extent [1] [2]. Despite this benefit of emission reduction, the increase or decrease in efficiency of the humid air motor compared to the conventional engine is not discussed in the literature [3] [4] [5]. In this paper, an attempt is made to study the efficiency of the HAM using system model simulations of a 13-liter heavy duty Volvo engine with a humidifier. The commercial software GT-SUITE is used to build the system model and to perform the simulations. The efficiency improvement of the HAM comes from the expansion of the vapor mass flow produced as a result of humidification.
Journal Article

SI Gas Engine: Evaluation of Engine Performance, Efficiency and Emissions Comparing Producer Gas and Natural Gas

2011-04-12
2011-01-0916
The Technical University of Denmark, DTU, has designed, built and tested a gasifier [1, 8] that is fuelled with wood chips and achieves a 93% conversion efficiency from wood to producer gas. By combining the gasifier with an ICE and an electric generator a co-generative system can be realized that produces electricity and heat. The gasifier uses the waste heat from the engine for drying and pyrolysis of the wood chips while the gas produced is used to fuel the engine. To achieve high efficiency in converting biomass to electricity an engine is needed that is adapted to high efficiency operation using the specific producer gas from the DTU gasifier. So far the majority of gas engines have been designed and optimized for operation on natural gas. The presented work uses a modern and highly efficient truck sized natural gas engine to investigate efficiency, emissions and general performance while operating on producer gas compared to natural gas operation.
Technical Paper

Review and Benchmarking of Alternative Fuels in Conventional and Advanced Engine Concepts with Emphasis on Efficiency, CO2, and Regulated Emissions

2016-04-05
2016-01-0882
Alternative fuels have been proposed as a means for future energy-secure and environmentally sustainable transportation. This review and benchmarking show that several of the alternative fuels (e.g. methanol, ethanol, higher alcohols, RME, HVO, DME, and biogas/CNG) work well with several different engine concepts such as conventional SI, DICI, and dual fuel, and with the emerging concepts HCCI, RCCI, and PPC. Energy consumption is in most cases similar to that of diesel or gasoline, with the exception of methanol and ethanol that use less energy, especially in SI engines. Tailpipe emissions of CO2 with respect to engine work output (tank-to-output shaft) can be reduced by more than 15% compared to a highly efficient gasoline SI engine, and are the lowest with CNG / lean-burn SI and with alcohols in several engine concepts. Alternative fuels are considered safe and in most cases are associated with reduced risk with respect to cancer and other health and environmental issues.
Technical Paper

Regulated Emissions and Detailed Particle Characterisation for Diesel and RME Biodiesel Fuel Combustion with Varying EGR in a Heavy-Duty Engine

2019-12-19
2019-01-2291
This study investigates particulate matter (PM) and regulated emissions from renewable rapeseed oil methyl ester (RME) biodiesel in pure and blended forms and contrasts that to conventional diesel fuel. Environmental and health concerns are the major motivation for combustion engines research, especially finding sustainable alternatives to fossil fuels and reducing diesel PM emissions. Fatty acid methyl esters (FAME), including RME, are renewable fuels commonly used from low level blends with diesel to full substitution. They strongly reduce the net carbon dioxide emissions. It is largely unknown how the emissions and characteristics of PM get altered by the combined effect of adding biodiesel to diesel and implementing modern engine concepts that reduce nitrogen oxides (NOx) emissions by exhaust gas recirculation (EGR).
Technical Paper

Pressure Sensitivity of HCCI Auto-Ignition Temperature for Gasoline Surrogate Fuels

2013-04-08
2013-01-1669
An index to relate fuel properties to HCCI auto-ignition would be valuable to predict the performance of fuels in HCCI engines from their properties and composition. The indices for SI engines, the Research Octane Number (RON) and Motor Octane Number (MON) are known to be insufficient to explain the behavior of oxygenated fuels in an HCCI engine. One way to characterize a fuel is to use the Auto-Ignition Temperature (AIT). The AIT can be extracted from the pressure trace. Another potentially interesting parameter is the amount of Low Temperature Heat Release (LTHR) that is closely connected to the ignition properties of the fuel. A systematic study of fuels consisting of gasoline surrogate components of n-heptane, iso-octane, toluene, and ethanol was made. 21 fuels were prepared with RON values ranging from 67 to 97.
Technical Paper

Potential Levels of Soot, NOx, HC and CO for Methanol Combustion

2016-04-05
2016-01-0887
Methanol is today considered a viable green fuel for combustion engines because of its low soot emissions and the possibility of it being produced in a CO2-neutral manner. Methanol as a fuel for combustion engines have attracted interest throughout history and much research was conducted during the oil crisis in the seventies. In the beginning of the eighties the oil prices began to decrease and interest in methanol declined. This paper presents the emission potential of methanol. T-Φ maps were constructed using a 0-D reactor with constant pressure, temperature and equivalence ratio to show the emission characteristics of methanol. These maps were compared with equivalent maps for diesel fuel. The maps were then complemented with engine simulations using a stochastic reactor model (SRM), which predicts end-gas emissions. The SRM was validated using experimental results from a truck engine running in Partially Premixed Combustion (PPC) mode at medium loads.
Technical Paper

Parametric Analysis of the Effect of Pilot Quantity, Combustion Phasing and EGR on Efficiencies of a Gasoline PPC Light-Duty Engine

2017-09-04
2017-24-0084
In this paper, a parametric analysis on the main engine calibration parameters applied on gasoline Partially Premixed Combustion (PPC) is performed. Theoretically, the PPC concept permits to improve both the engine efficiencies and the NOx-soot trade-off simultaneously compared to the conventional diesel combustion. This work is based on the design of experiments (DoE), statistical approach, and investigates on the engine calibration parameters that might affect the efficiencies and the emissions of a gasoline PPC. The full factorial DoE analysis based on three levels and three factors (33 factorial design) is performed at three engine operating conditions of the Worldwide harmonized Light vehicles Test Cycles (WLTC). The pilot quantity (Qpil), the crank angle position when 50% of the total heat is released (CA50), and the exhaust gas recirculation (EGR) factors are considered. The goal is to identify an engine calibration with high efficiency and low emissions.
Technical Paper

Optical Characterization of Methanol Sprays and Mixture Formation in a Compression-Ignition Heavy-Duty Engine

2020-09-15
2020-01-2109
Methanol is not a fuel typically used in compression ignition engines due to the high resistance to auto-ignition. However, conventional diesel combustion and PPC offer high engine efficiency along with low HC and CO emissions, albeit with the trade-off of increased NOx and PM emissions. This trade-off balance is mitigated in the case of methanol and other alcohol fuels, as they bring oxygen in the combustion chamber. Thus methanol compression ignition holds the potential for a clean and effective alternative fuel proposition. Most existing research on methanol is on SI engines and very little exists in the literature regarding methanol auto-ignition engine concepts. In this study, the spray characteristics of methanol inside the optically accessible cylinder of a DI-HD engine are investigated. The liquid penetration length at various injection timings is documented, ranging from typical PPC range down to conventional diesel combustion.
Technical Paper

Numerical Investigation of Methanol Ignition Sequence in an Optical PPC Engine with Multiple Injection Strategies

2019-09-09
2019-24-0007
Methanol is a genuine candidate on the alternative fuel market for internal combustion engines, especially within the heavy-duty transportation sector. Partially premixed combustion (PPC) engine concept, known for its high efficiency and low emission rates, can be promoted further with methanol fuel due to its unique thermo-physical properties. The low stoichiometric air to fuel ratio allows to utilize late injection timings, which reduces the wall-wetting effects, and thus can lead to less unburned hydrocarbons. Moreover, combustion of methanol as an alcohol fuel, is free from soot emissions, which allows to extend the operation range of the engine. However, due to the high latent heat of vaporization, the ignition event requires a high inlet temperature to achieve ignition event. In this paper LES simulations together with experimental measurements on an heavy-duty optical engine are used to study methanol PPC engine.
Technical Paper

Numerical Estimation of Asymmetry of In-Cylinder Flow in a Light Duty Direct Injection Engine with Re-Entrant Piston Bowl

2017-10-08
2017-01-2209
Partially premixed combustion (PPC) can be applied to decrease emissions and increase fuel efficiency in direct injection, compression ignition (DICI) combustion engines. PPC is strongly influenced by the mixing of fuel and oxidizer, which for a given fuel is controlled mainly by (a) the fuel injection, (b) the in-cylinder flow, and (c) the geometry and dynamics of the engine. As the injection timings can vary over a wide range in PPC combustion, detailed knowledge of the in-cylinder flow over the whole intake and compression strokes can improve our understanding of PPC combustion. In computational fluid dynamics (CFD) the in-cylinder flow is sometimes simplified and modeled as a solid-body rotation profile at some time prior to injection to produce a realistic flow field at the moment of injection. In real engines, the in-cylinder flow motion is governed by the intake manifold, the valve motion, and the engine geometry.
Technical Paper

Multi Cylinder Partially Premixed Combustion Performance Using Commercial Light-Duty Engine Hardware

2014-10-13
2014-01-2680
This work investigates the performance potential of an engine running with partially premixed combustion (PPC) using commercial diesel engine hardware. The engine was a 2.01 SAAB (GM) VGT turbocharged diesel engine and three different fuels were run - RON 70 gasoline, RON 95 Gasoline and MK1 diesel. With the standard hardware an operating range for PPC from idle at 1000 rpm up to a peak load of 1000 kPa IMEPnet at 3000 rpm while maintaining a peak pressure rise rate (PPRR) below 7 bar/CAD was possible with either RON 70 gasoline and MK1 diesel. Relaxing the PPRR requirements, a peak load of 1800 kPa was possible, limited by the standard boosting system. With RON 95 gasoline it was not possible to operate the engine below 400 kPa. Low pressure EGR routing was beneficial for efficiency and combined with a split injection strategy using the maximum possible injection pressure of 1450 bar a peak gross indicated efficiency of above 51% was recorded.
Technical Paper

Modeling and Investigation of Exothermic Centers in HCCI Combustion

2009-04-20
2009-01-0131
The formation of exothermic centers was modeled with a Stochastic Reactor Model (SRM) to investigate their impact on HCCI combustion. By varying the exhaust valve temperature, and thus assigning more realistic wall temperatures, the formation of exothermic centers and the ignition timing was shifted in time. To be able to study the exothermic centers, their formation and their distribution, Scatter plots, standard deviation plots and Probability Density Function (PDF) plots were constructed on the basis of the data the SRM calculations provided. The standard deviation for the particle temperatures was found to be an useful indicator of the degree of homogeneity within the combustion chamber, and thus of how efficient the combustion process was. It was observed that when the standard deviation of the temperature was higher, the emissions of CO and of hydrocarbons present at the end of the closed cycle were higher.
Technical Paper

Mixing in Wall-Jets in a Heavy-Duty Diesel Engine: A LES Study

2014-04-01
2014-01-1127
The paper presents a large eddy simulation investigation on the effect of fuel injection pressure on mixing, in an optical heavy-duty diesel engine. Recent investigation on impinging wall jets at constant-volume and quiescent conditions exhibited augmented air entrainment in wall jets with increasing injection pressure, when compared with a free jet. The increased mixing rates were explained as owing to enhanced turbulence and vortex formation in the jet-tip in the recirculation zone. A recent investigation carried out in an optical heavy-duty diesel engine indicated however a negligible effect of injection pressure on the mixing in the engine environment. The effect of enhanced turbulence and vortex formation of the jet-tip in the recirculation zone is believed weaker than the effect of engine confinement, due to the presence of fuel from adjacent jets limiting the mixing the fuel with the ambient gas.
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