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A Heat Switch has been developed, namely a device able to autonomously regulate its own thermal conductance in function of the equipment dissipation and environmental heat sink conditions. It is based on a Loop Heat Pipe (LHP) technology, with a passive bypass valve which diverts the flow to the Compensation Chamber when needed for regulation purposes. The target application is the potential use on a Mars Rover thermal control system. The paper recalls the Heat Switch design, and reports the results of an extensive test campaign on the ground demonstrator. The performance of the device was found extremely satisfying, and often exceeded the system requirements.

The Automated Transfer Vehicle (ATV) is a European Space Agency autonomous, expendable logistic transportation system for Low Earth Orbit. The ATV will be launched by Ariane 5 and its mission is to contribute to the logistic servicing of the International Space Station: via the delivery of a cargo (crew items, scientific experiments, spare parts..) as well as of fluids such as propellant, water and compressed air via the provision of an extra service consisting of retrieving the station wastes when departing (replacing the upcoming cargo) and getting rid of them through the final destructive atmospheric re-entry of the ATV itself via the contribution to the orbit control of ISS by providing a reboost and attitude control capability to the ISS. The ATV consists of a Spacecraft and an Integrated Cargo Carrier. The Spacecraft includes all subsystems necessary for the automated flight to the ISS and for the reboost, including the propellant tanks and the thrusters.

For experiments with plants and other organisms in microgravity, a facility with a life support and an observation system, both of them operating by remote control on a centrifuge rotor, is deemed necessary. This would enable the scientist on ground to study development and behavior of organisms under microgravity and different acceleration conditions in Space, also with the possibility of a permanent on-board 1-g control. ESA’s EMCS (European Modular Cultivation System) has been designed for these kinds of experiments, especially for long lasting plant cultivations from seed-to-seed. However, the experiment preparation, the design and testing of the experiment hardware and the ground reference need to be done in a ground model that accommodates all features of the flight model, but is adapted to the gravity conditions on ground. This model, called the ERM (Experiment Reference Model), was delivered to ESA in 2002 and has been submitted to extensive testing.

Temperature and humidity control are vital functions of an environmental control and life support system in a manned spacecraft. A MCHX Technology Demonstrator has been developed using hollow fiber membranes to remove heat and water vapor from the cabin air. The functional principle of the MCHX is based on micro porous hydrophobic hollow fiber membranes. Heat and water vapor are transferred through the membrane to the cooling the water. The water vapor will condense at the cooling water side. The technique promises a good alternative for the conventional noisy and power-consuming rotary condensate separator. This paper describes the MCHX development work including the rational for its concept, the module design and its performance data as a result of numerical predictions and a test campaign. The MCHX performance requirements are linked to those of the Columbus Laboratory, the European contribution to the International Space Station (ISS).

Two ESA facilities will be available for plant research and other biological experiments on the International Space Station: the European Modular Cultivation System (EMCS) in the US “Destiny” Module and BIOLAB in the European “Columbus” Laboratory. Both facilities use standard experiment containers, mounted on centrifuges and connected to life support systems, allowing telescience-controlled acceleration studies (0.001×g up to 2.0×g) and continuation of microgravity research on protoplasts, callus cultures, algae, fungi and seedlings, as earlier flown on Biorack, and new experiments with larger specimens of fungi, mosses and vascular plants.

Membrane gas absorption and desorption (MGA/MGD) for the removal of CO2 in manned spacecraft or other enclosed environment is subject of study by Stork and TNO for many years. The system is based on the combination of membrane separation and gas absorption. Advantage of this technology is that the system not only can be used to remove the carbon dioxide but also to control the relative humidity and temperature. Absorption of moisture and heat is achieved by cooling the absorption liquid below the dewpoint temperature of the gas stream. From the start in 1995, the Crew Transfer Vehicle is used as a basis for the design (1,2). Compared to the planned air conditioning system, consisting of a condensing heat exchanger, LiOH cartridges and a water evaporator assembly, MGA/MGD shows advantage in volume, mass and power consumption. The absorption liquid circulates through the spacecraft thermal control loop, replacing the coolant water.

For a planetary base, a reliable life support system including food and water supply, gas generation and waste management is a condition sine qua non. While for a short-term period the life support system may be an open loop, i.e. water, gases and food provided from the Earth, for long-term missions the system has to become more and more regenerative. Advanced life support systems with biological regenerative processes have been studied for many years and the processes within the different compartments are rather complete and known to a certain extent. The knowledge of the associated interfaces, the management of the input and output phases: liquid, solid, gas, between compartments, has been limited. Nowadays, it is well accepted that the management of these phases induces generic problems like capture, separation, transfer, mixing, and buffering. A first ESA study on these subjects started mid 2003.

The MELISSA (Microbial Ecological LIfe Support System Alternative) project has been set up to be a model for the studies on ecological life support systems for long term space missions. The compartmentalisation of the loop, the choice of the micro-organisms and the axenic conditions have been selected in order to simplify the behaviour of this artificial ecosystem and allow a deterministic and engineering approach. In this framework the MELISSA project has now been running since beginning 1989. In this paper we present the general approach of the study, the scientific results obtained on each independent compartment (mass balance, growth kinetics, limitations, compound conversions,..), the tests of toxicity already performed between some compartments and their effect on the growth kinetics. The technical results on instrumentation and control aspects, and the current status of the ESA/ESTEC hardware are also reviewed.

The Minus Eighty (Degrees Celsius) Laboratory Freezer for the International Space Station (MELFI) is one of the freezers developed by ESA on behalf of NASA. Peculiar requirements for that facility are the long-term storage at low temperature, the rapid freezing of specimen to the required temperature, the large cold volume (300 l) and the low power consumption. To verify those requirements before the manufacturing of the flight hardware, a dedicated test campaign was performed on a ground model. This paper will start with a system overview, showing the main features of MELFI. The test set-up as well as their results will be presented and discussed, with particular emphasis on the methods used to predict the on-orbit (0-gravity) behaviour, by avoiding the sample internal convection and dewar internal convection during the test execution.

In a harmonized ESA/NIVR project the performance of membrane gas absorption for the simultaneous removal of carbon dioxide and moisture has been determined experimentally at carbon dioxide and humidity concentration levels representative for spacecraft conditions. Performance data at several experimental conditions have been collected. Removal of moisture can be controlled by the temperature of the absorption liquid. Removal of carbon dioxide is slightly affected by the temperature of the absorption liquid. Based on these measurements a conceptual design for a carbon dioxide and humidity control system for the Crew Transport Vehicle (CTV) is made. For the regeneration step in this design a number of assumptions have been made. The multifunctionality of membrane gas absorption makes it possible to combine a number of functions in one compact system.

An advanced trace gas monitoring system for long duration manned space missions - such as the International Space Station - is discussed. The system proposed is a combination of a Fourier-Transform Infrared Spectrometer (FTIR) and a distributed ‘Smart Gas Sensor system (SGS). In a running multi-phase programme [1,2] the FTIR technology, applying novel analysis methods, has been demonstrated to handle multi-component gas measurements, including identification and quantification of 20 important trace gases in a mixture. In the current phase 3, initiated end of 1997, a fully operational FTIR technology demonstration model will be manufactured and tested. The SGS consists of an array of twenty electrically conductive polymer sensors supplemented with an array of quartz crystal microbalance sensors. The technology has been tested on the Russian MIR space station and is currently miniaturized into a second-generation flight model.

ECOSIM is a software tool for the simulation of Environmental Control and Life Support (ECLS) systems which has been developed for the European Space Agency. A preliminary model of the Hermes Air Management System has been developed during the ECOSIM testing in order to assess the functionality of the software and to verify its results with those obtained from previous simulation tools. The model represents the Hermes cabin with its crew and it includes submodels for the sub-systems performing the following functions: Temperature and Humidity Control. Total Pressure and Composition Control. Air revitalisation. The interactions between these different subsystem are taken into account by the model, while many of the previous simulations made assumptions to decouple the different subsystems (e.g: a constant cabin temperature has been assumed during cabin depressurization transients, to decouple the pressure control section from the air conditioning section).

If man leaves Earth for a long time to settlements on the Moon or Mars, he will be dependent of Closed Ecological Life Support Systems (CELSS) for the recycling of waste and the production of food. A large amount of the inedible plant material has to be pretreated and converted into a form which can be recycled. The main portion of this biomass is lignocellulosic material which cannot or only slightly be degraded by micro-organisms. White-rot fungi like Pleurotus spp. (oyster mushroom) or Lentinus edodes (shiitake or black Chinese mushroom) degrade these fibrous material more efficient than other micro-organisms and produce edible and also tasteful mushrooms which will increase the quality and nutritional value of the settlers diet. In the MELISSA (Micro-Ecological Life Support Alternative) project, a project under the management of ESA to study CELLS, it was observed that also human faeces contain a considerable amount of fibrous materials which pile in the loop.

Lumped parameter models are extensively used to calculate the thermal state of structures in a defined environment. Such models rely on the correct estimation of thermal couplings between the thermal nodes. Frequently, such conductances are difficult to establish using standard methods or given correlations. This paper presents methods to determine linear bulk flow conductances and linear conductances due to conduction and convection using computational fluid dynamics (CFD). The methods take advantage of grids of finite elements or finite volumes to model the structure, and the solution of the Navier-Stokes equations using CFD. Conductances due to conduction are determined in two ways. First, the conductance is calculated by means of geometric and material property analysis. Second, a thermal case was applied to compute the conductance. The results were compared subsequently. Fluid and convective conductances were calculated applying thermal and fluid dynamics cases.

During Extravehicular Activities (EVA) an astronaut has to be protected against various external factors ranging from mechanical hazards to solar radiation and micrometeoroids. An important element in this external protection is the outermost fabric layer. It has to ensure the mechanical protection of the pressure retention bladder and at the same time - by its thermooptical properties - plays an important role in the thermal control of the space suit. New weaving and knitting technologies enable the fabrication of so-called 3-D fabrics with interconnected layers and local variation of properties in one manufacturing step. By this a tailored design of protection properties is possible. A study has been performed to define concepts adapted for use on a European Space Suit. Different fabric samples were manufactured and tested, amongst others, for strength, flexibility, puncture and wear resistance, UV stability, flammability, out/offgassing and micrometeoroid protection effctiveness.

Methane-filled heat pipes have been developed and qualified for the SCIAMACHY thermal bus assembly. The heat pipes provide an efficient heat transfer in the temperature range 100-160 K. Extensive qualification testing has been performed. The thermal bus assembly is part of the Thermal Bus Unit (TBU) of the SCIAMACHY Radiant Cooler.

In recent years there is growing interest, on the part of the remote sensing community, in using the Antarctic area, for calibrating and validating data of satellite-borne microwave radiometers. With a view to the launching of the ESA's SMOS satellite, which is a satellite designed to observe soil moisture over the Earth landmasses, salinity over the oceans and to provide observations over regions of ice and snow, an experimental activity called DOMEX was started at Dome-C Antarctica. The main scientific objectives of this activity are to provide microwave data for SMOS satellite calibration and in particular: the continuous acquisition of a calibrated time-series of microwave and thermal Infrared (8-14micron) emission over an entire Austral annual cycle, the acquisition of a long time-series of snow measurements and the acquisition of relevant local atmospheric measurements from the local weather station. This paper is focusing on the thermal design, analysis and testing of Domex-2.

Final preparation and configuration of the Columbus module at the Kennedy Space Center (KSC) required the performance of system level tests with the Active Thermal Control System (ATCS). These tests represented the very last system level activities having been concluded on the Columbus module before handover to NASA for space shuttle integration. Those very last tests, performed with the ATCS comprised the final ATCS Leakage Test, the final calibration and adjustment of the Water Flow Selection Valves (WFSV) and Water On/Off Valves (WOOV) as well as a sophisticated ATCS Residual Air Removal test. The above listed tests have been successfully performed and test data evaluated for verification closeout as well as input delivery for operational Flight Rules and Procedures. Some of the above mentioned tests have been performed the first time hence, a succeeding lessons learned collection followed in order to improve the perspectives of future tests.

EcosimPro‘s capability to solve a problem domain that can be represented by Differential-Algebraic Equations (DAE) and discrete events, make it particularly attractive to model bio-regenerative life support systems. Components of the envisaged MELiSSA bio-regenerative life support system are driven by the adaptation of the biomass to changing environmental conditions, which could be of continuous nature, such as depletion or replenishment of nutrition, and discrete events, such as step changes in light fluxes and control interactions. The authors first present simulation results for a closed and an open loop bio-regenerative system. The simulations include the establishment of a quasi-steady state, reaction to step changes including a mass balance check, and the simulation of a controlled bioreactor. The results demonstrate the capability of this tool to model components of a bio-regenerative life support system, as well as an entire bio-regenerative life support system in the future.

This work concerns the model of a biological life support system consisting of higher plants, a unit of “biological combustion”, a physicochemical reactor, and 1/30 of a human. The cycling of the main biogenic elements of the system, water, and carbon dioxide was closed to a high degree (more than 95%). Experimental-theoretical analysis of the cycling processes in the system was based on the calculations of mass exchange rates dynamics and some stoichiometric equations. The model was designed for the study of mechanisms of material transformation and the directions of mass exchange processes in the artificial ecosystems.