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A typical high-pressure hose assembly consists of hose made with synthetic polymer braids and Teflon tube crimped with metallic fittings. These hose assemblies are mainly used for aircraft landing gear application considering its high-pressure sustenance and better flexibility. The proposed study investigates the effect of thermo-mechanical stress generated due to cyclic soaking and flexibility testing at thermostatic subzero (-65°F) and high temperature (+275°F) on performance of high-pressure hose assembly. This effect is further studied through hose tear-down which was envisioned to investigate the hose layer degradation and focused on changes in inner PTFE tube, which ultimately leads to product performance issues. Keywords: braids, tear down analysis, thermo-mechanical, inter-layer abrasion.

With the future of mobility moving towards electrification, there is an ever-increasing demand in both aerospace and automotive industry for achieving higher power density in inverters, controllers, etc. This has made thermal management a challenging task and warrants a need for exploring innovative cooling techniques to manage the dissipated heat. This paper focuses on a liquid cooled thermal management system for power dense applications. The heatsink design presented here is a pin fin arrangement staggered to induce swirling flow, which has been proven to enhance heat transfer. The traditional heatsink optimization involves creating a design of experiments (DoE) with parameters like fin diameter, spacing and height and performing thermal simulations to arrive at a design with enhanced heat transfer characteristics.

Bolted joint is a popular method for assembly of mechanical systems which are typically designed by considering members to be in full contact without initial gap. However, manufacturing imperfections or part tolerances can introduce gaps between members. This initial gap is proven to have an adverse effect on the performance of bolted connection. The gap introduces additional bending moments (B.M.) during tightening operation and affects the loads shared by the threads thereby aggravating thread strip and fatigue performance. The aim of this paper is to provide a robust approach for predicting this premature failure of bolted joint due to initial gaps in assembly. VDI 2230 industry guideline for fastener assessment does not account for bending effect due to initial gap. To address this limitation, a “Coupled Analytical and FEA based” approach is developed to accurately capture initial bending moment and its effect on distribution of loads between the engaged threads.

Cold spray (CS) is a rapidly developing solid-state repair and coating process, wherein metal deposition is produced without significant heating or melting of metal powder. Solid state bonding of powder particles is produced by impact of high-velocity powder particles on a substrate. In CS process, metal powder particles typically of Aluminum or Copper are suspended in light weight carrier gas medium. Here high pressure and high temperature carrier gas is expanded through a converging-diverging nozzle to generate supersonic gas velocity at nozzle exit. The CS process typically uses Helium as the carrier gas due to its low molecular weight, but Helium gas is quite expensive. This warrants a need to explore alternate carrier gases to make the CS repair process more economical. Researchers are exploring another viable option of using pure Nitrogen as a carrier gas due to its significant cost benefits over Helium.

Electromechanical actuators (EMAs) play a crucial role in aircraft electrification, offering advantages in terms of aircraft-level weight, rigging and reliability compared to hydraulic actuators. To prevent backdriving, skewed roller braking devices called "no-backs" are employed to provide braking torque. These technology components are continuing to be improved with analysis driven design innovations eg. U.S. Pat. No. 8,393,568. The no-back mechanism has the rollers skewed around their own transverse axis that allow for a combination of rolling and sliding against the stator surfaces. This friction provides the necessary braking torque that prevents the backdriving. By controlling the friction radius and analyzing the Hertzian contact stresses, the brake can be sized for the desired duty cycle. No-backs can be configured to provide braking torque for both tensile and compressive backdriving loads.

The present study discusses about the determination of the Seal drag force in the application where elastomeric seal is used with metallic interface in the presence of different fluids. An analytical model was constructed to predict the seal drag force and experimental test was performed to check the fidelity of the analytical model. A Design of Experiment (DoE) was utilized to perform experimental test considering different factors affecting the Seal drag force. Statistical tools such as Test for Equal Variances and One way Analysis of Variance (ANOVA) were used to draw inferences for population based on samples tested in the DoE test. It was observed that Glycol based fluids lead to lubricant wash off resulting into increased seal drag force. Additionally, non-lubricated seals tend to show higher seal drag force as compared to lubricated seals. Keywords: Seal Drag, DoE, ANOVA