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The term “productivity” all too often has becomes a buzz-word, ultimately diminishing its perceived importance. However, productivity is the major concern of any team, and therefore must be defined to gain an appropriate understanding of how a system is actually working. Here, productivity means the level of contribution to the throughput of a system such as defined in the Theory of Constraints. In the field of space exploration, the throughput is the number of milestones of the mission accomplished as well as the potential survival during extreme events (due to failures or other unplanned events). For a time tasks were accomplished by expert individuals (e.g., an astronaut), but recently team structures have become the norm. It is clear that with increased mission complexity, “no single entity can have complete knowledge of or the abilities to handle all matters” [10].

Effective thermal management and removal of the waste heat generated at diode arrays is critical to the development of high-power solid-state lasers. Thermal design must be considered in the packaging of these arrays. Two different packages with heat dissipation through spray cooling are evaluated experimentally and numerically. Their overall performance is compared with other packaging configurations using different heat removal approaches. A novel packaging design is proposed that can fulfill the requirements of low thermal resistance, temperature uniformity among emitters in the diode array, low coolant flow rate, simplicity and low assembly cost. The effect of temperature uniformity on the pumping efficiency for gain media is examined for our novel packaging design. The thermal stress induced by temperature variation within an emitter is also considered.

In this study we consider the coordinated exploration of an unfamiliar Martian landscape by a swarm of small autonomous rovers, called Swarmies, simulated in a distributed setting. With a sustainable program of return missions to and from Mars in mind, the goal of said exploration is to efficiently prospect the terrain for water meant to be gathered and then utilized in the production of rocket fuel. The rovers are tasked with relaying relevant data to a home base that is responsible for maintaining a mining schedule for an arbitrarily large group of rovers extracting water-rich regolith. For this reason, it is crucial that the participants maintain a wireless connection with one another and with the base throughout the entire process. We describe the architecture of our simulation which is composed of HLA-compliant components that are visualized via the Distributed Observer Network tool developed by NASA.

The making of a quilt is an interesting process. Historically, a quilt is a canvas of work made from old pieces of cloth cut into squares or whatever shape that make a nice connected pattern and then stitched together. The quilt could be random pieces that is not related to each other. In most recent years and more common cases, a quilt is made of different pieces of patches that are connected and laid out in a special way to tell a story. Not only does it portray a story that is put together in a certain sequence, but it also stiches the pieces of the quilt into a nice and complete narrative. A story that one can understand just by looking at the quilt spread and unfolded. Much like the making of a quilt that has a story to tell, a Product Digital Quilt will tell the story of a product. The Digital Product Quilt replaces the conventional way of telling a product story. The traditional product story is a method that is serially connecting multiple product life cycle silos together.

This paper demonstrates that the on-resistance of a power MOSFET decreases significantly when the operating temperature decreases. The decrease in on-resistance under cryogenic temperature allows the device to operate at a much higher power and current condition. Also, it is demonstrated that the MOSFET device can be effectively kept at cryogenic temperature by spray cooling with liquid nitrogen. Over 80 W of heat generated can be removed continuously with spray cooling.

The scaling laws of fans express basic relationships among the variables of fan static pressure head, volume flow rate, air density, rotational speed, fan diameter, and power. These relationships make it possible to compare the performance of geometrically similar fans in dissimilar conditions. The fan laws were derived from dimensionless analysis of the equations for volumetric flow rate, static pressure head, and power as a function of fan diameter, air density and rotational speed. The purpose of this study is to characterize a fan's performance characteristics at various rotational speeds and ambient pressures. The experimental results are compared to the fan scaling laws.

A power electronics module was equipped with an evaporative spray cooling nozzle assembly that served to remove waste heat from the silicon devices. The spray cooling nozzle assembly took the place of the standard heat sink, which uses single phase convection. The purpose of this work was to test the ability of spray cooling to enable higher power density in power electronics with high temperature coolant, and to be an effective and lightweight system level solution to the thermal management needs of aerospace vehicles. The spray cooling work done here was with 95 °C water, and this data is compared to 100 °C water/ propylene glycol spray cooling data from a previous paper so as to compare the spray cooling performance of a single component liquid to that of a binary liquid such as WPG. The module used during this work was a COTS module manufactured by Semikron, Inc., with a maximum DC power input of 180 kW (450 VDC and 400 A).

The aircraft electromechanical actuator (EMA) cooling fan is a critical component because an EMA failure caused by overheating could lead to a catastrophic failure in aircraft. Fault tree analysis (FTA) is used to access the failure probability of EMA fans with the goal of improving their mean time to failure (MTTF) from ∼O(5×104) to ∼ O(2.5×109) hours without incurring heavy weight penalty and high cost. The dual-winding and dual-bearing approaches are analyzed and a contra rotating dual-fan design is proposed. Fan motors are assumed to be brushless direct current (BLDC) motors. To have a full understanding of fan reliability, all possible failure mechanisms and failure modes are taken into account. After summarizing the possible failure causes and failure modes of BLDC fans by focusing on each failure mechanism, the life expectancy of fan ball bearings based on a major failure mechanism of lubricant deterioration is calculated and compared to that provided in the literature.

For aircraft electromechanical actuator (EMA) cooling applications using forced air produced by axial fans, the main objective in fan design is to generate high static pressure head, high volumetric flow rate, and high efficiency over a wide operating range of rotational speed (1x∼3x) and ambient pressure (0.2∼1 atm). In this paper, a fan design based on a fan diameter of 86 mm, fan depth (thickness) of 25.4 mm, and hub diameter of 48 mm is presented. The blade setting angle and the chord lengths at the leading and trailing edges are varied in their suitable ranges to determine the optimal blade profiles. The fan static pressure head, volumetric flow rate, and flow velocity are calculated at various ambient pressures and rotational speeds. The optimal blade design in terms of maximum total-to-total pressure ratio and efficiency at the design point is obtained via CFD simulation. A 5-blade configuration yields the best performance in terms of efficiency and total pressure ratio.

In this paper, we address the thermal management issues which limit the lifespan, specific power and overall efficiency of an air-cooled rotary Wankel engine used in Unmanned Air Vehicles (UAVs). Our goal is to eliminate the hot spots and reduce the temperature gradients in the engine housing and side plates by aggressive heat spreading using heat pipes. We demonstrate by simulation that, for a specific power requirement, with heat spreading and more effective heat dissipation, thermal stress and distortion can be significantly reduced, even with air cooling. The maximum temperature drop was substantial, from 231°C to 129°C. The temperature difference (measure of temperature uniformity) decreased by 8.8 times (from 159°C to 18°C) for a typical UAV engine. Our heat spreaders would not change the frontal area of the engine and should have a negligible impact on the installed weight of the propulsion assembly.

The future of human exploration in the solar system is contingent on the ability to exploit resources in-situ to produce mission consumables. Specifically, it has become clear that the success of a manned mission to Mars will likely depend on fuel components created on the Martian surface. While several architectures for an unmanned fuel production surface facility on Mars exist in theory, a simulation of the performance and operation of these architectures has not been created. In this paper, the framework describing a simulation of one such architecture is defined. Within this architecture, each component of the base is implemented as a state machine, with the ability to communicate with other base elements as well as a supervisor. An environment supervisor is also created which governs low level aspects of the simulation such as movement and resource distribution, in addition to higher-level aspects such as location selection with respect to operations specific behavior.

The National Aeronautics and Space Administration (NASA) is preparing for a manned mission to Mars to test the sustainment of civilization on the planet Mars. This research explores the requirements and feasibility of autonomously producing fuel on Mars for a return trip back to Earth. As a part of NASA’s initiative for a manned trip to Mars, our team’s work creates and analyzes the allocation of resources necessary in deploying a fuel station on this foreign soil. Previous research has addressed concerns with a number individual components of this mission such as power required for fuel station and tools; however, the interactions between these components and the effects they would have on the overall requirements for the fuel station are still unknown to NASA. By creating a baseline discrete-event simulation model in a simulation software environment, the research team has been able to simulate the fuel production process on Mars.