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Aeroponics is the process of growing plants in an air/mist environment without the use of soil or an aggregate media. Aeroponics has contributed to advances in several areas of study including root morphology, nutrient uptake, drought and flood stress, and responses to variations in oxygen and/or carbon dioxide root zone concentrations. The adaptability of the aeroponic process that has benefited researchers makes its application to spaceflight plant growth systems appealing. Greater control of growth parameters permits a greater range of crop performance throttling and the elimination of aggregates or common growth substrates lowers system mass, lessens disease propagation between plants, and can decrease the required crew time for both planting and harvesting.

An event in which electronic insulation consisting of polytetrafluoroethylene undergoes thermodegradation on the Space Station Freedom is considered experimentally and theoretically from the initial chemistry and convective transport through pulmonary deposition in humans. The low-gravity environment impacts various stages of event simulation. Vapor-phase and particulate thermodegradation products were considered as potential spacecraft contaminants. A potential pathway for the production of ultrafine particles was identified. Different approaches to the simulation and prediction of contaminant transport were studied and used to predict the distribution of generic vapor-phase products in a Space Station model.

PGBA, a plant growth facility developed for commercial space biotechnology research, successfully grew a total of 50 plants (6 species) during 10 days aboard the Space Shuttle Endeavor (STS-77), and has reflown aboard the Space Shuttle Columbia (STS-83 for 4 days and STS-94 for 16 days) with 55 plants and 10 species. The PGBA life support system provides atmospheric, thermal, and humidity control as well as lighting and nutrient supply in a 33 liter microgravity plant growth chamber. The atmosphere treatment system removes ethylene and other hydrocarbons, actively controls CO2 replenishment, and provides passive O2 control. Temperature and humidity are actively controlled.

The products of thermodegradation of fluorocarbon polymers (found in electrical insulation) will be toxic to space habitat crews, and the monitoring and detection of such contaminants are important to space environmental health. Experiments are therefore being performed on the thermodegradation of a liquid perfluoroalkane mixture (consisting of perfluorohexanes, C6F14, and −5% perfluoropentane, C5F12), similar in structure to polytetrafluoroethylene (PTFE - Teflon), in atmospheres of varying oxygen concentration. PTFE is a common material used on space vehicles for insulation of wires. When PTFE is thermally degraded, such as from the overheating of a wire and subsequent smoldering of the insulation, it may produce toxic compounds ranging from carbonyl fluoride and hydrogen fluoride through perfluorinated aromatic compounds to ultrafine particles.

P-MASS, the Plant-Module for Autonomous Space Support, is designed to support and provide life support for a variety of plants, algae and bacteria in low earth orbit during the maiden flight of COMET-1. The first launch is scheduled for early 1993. With a nominal mission duration of 30 days in microgravity, P-MASS will bridge the gap between the shorter duration experiments possible onboard the NSTS Space Shuttle (approximately 14 days) and the future Space Station Freedom for space biology applications. Environmental data and video images are collected, stored onboard and downlinked daily. In addition, the payload and all specimens will be returned for ground analysis with the recovery system (reentry capsule). P-MASS is designed within a payload envelope of 0.28 x 0.22 x 0.32 m (19.71) and a mass of approximately 20 kg. A total of 115 Watt electric power is available continuously for the Plant-Module (60 W lighting, 40 Watt cooling, 15 W housekeeping).

Spaceflight plant growth chambers require an atmosphere control system to maintain adequate levels of carbon dioxide and oxygen, as well as to limit trace gas components, for optimum or reproducible scientific performance. Recent atmosphere control anomalies of a spaceflight plant chamber, resulting in unstable CO2 control, have been analyzed. An activated carbon filter, designed to absorb trace gas contaminants, has proven detrimental to the atmosphere control system due to its large buffer capacity for CO2. The latest plant chamber redesign addresses the control anomalies and introduces a new approach to atmosphere control (low leakage rate chamber, regenerative control of CO2, O2, and ethylene).