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Fasteners Corrosion Aerospace

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Technical Paper

“RoHS” Compliant Chrome - Free Conversion Coating for Aerospace Manufacturing
2006-09-12
2006-01-3130
This paper presents, chemistry, test data and processing procedures on a non toxic and environmentally friendly chrome-free conversion coating alternative with the same level of adhesion and secondary corrosion resistance as that found in chrome containing conversion coating systems. Test data from military and independent sources will be presented on secondary coating adhesion, electrical conductivity, filiform and neutral salt-spray corrosion resistance as compared to chromate based systems .on magnesium, aluminum and zinc and their respective alloys. The European “RoSH” initiative will not allow for the presence of any hexavalent chromium on imported electrical components as of July first of 2006. Trivalent chromium based systems generate hexavalent chromium due to the oxidation of the trivalent chromium and as such will not be allowed.
Technical Paper

“Condensation – Why it Needs to be Addressed in Every Aircraft”
2003-09-08
2003-01-3000
A wide body aircraft carries almost a half–ton of water and ice between the cabin and skin of the aircraft. The water can get on wires and connectors, which can cause electrical problems, cause corrosion and rust, and, eventually, “rain in the plane”. The speaker is the CEO of CTT Systems that has developed a system that solves the condensation by using dry air. The speaker will discuss how condensation can be prevented and how airlines can also save maintenance costs in the process. This topic is relevant for the attendees at the Aerospace Expo, as they are decision makers who need to be aware of this issue. It is also important for the MRO shows as the attendees are on the front lines of dealing with this problem.
Technical Paper

Zn-Ni Plating as a Cadmium Alternative
2007-09-17
2007-01-3837
In a 2-year program sponsored by SJAC, an aqueous electroplating process using alkaline Zn-Ni with trivalent chromium post treatment is under evaluation for high strength steel for aircraft application as an alternative to cadmium. Commercial Zn-15%Ni rack/barrel plating solutions are basis for plating aircraft parts or fasteners. Brightener was reduced from the original formula to form porous plating that enables bake-out of hydrogen to avoid hydrogen embrittlement condition. Properties of the deposit, such as appearance, adhesion, un-scribed corrosion resistance, and galvanic corrosion resistance in contact with Al alloy, were evaluated. Coefficient of friction was compared with Cd plating by torque-tension measurements. Evaluation of the plating for scribed corrosion resistance, primer adhesion, etc. will continue in FY2007.
Technical Paper

Zero-Waste PVD Cadmium for High Strength Steels
1998-11-11
983137
In spite of environmental issues related to cadmium and its electroplating process, electroplated cadmium is still extensively used in the aerospace and defense sectors. This trend is likely to continue especially for high strength steels because cadmium provides the best known corrosion and embrittlement protection for this application. Consequently, the environmental concerns related to the cadmium electroplating have been addressed using an alternative Zero-waste Physical Vapor Deposition (Z-PVD). This method does not use liquids, it recycles cadmium in situ, and is free of hydrogen embrittlement. The Z-PVD process is now in commercial production for the aerospace fasteners. The quality of the coatings has been at least equal to that of the electroplated cadmium.
Standard

Wrenches; Flare Nut, Crowfoot, 6- and 12-Point Non-Distorting
2024-01-22
CURRENT
AS4167D
This SAE Aerospace Standard (AS) covers 6-point and 12-point flare nut crowfoot, flare nut wrenches, double end flare nut wrenches, combination box end and flare nut wrenches, combination open end and flare nut wrenches, and ratcheting flare nut wrenches that are designed with the following requirements: (a) non-distorting usage; (b) possessing the strength, clearances, and internal wrenching design to be used on hydraulic tube fittings that conform to the requirements of SAE J514 and ISO 8434-2; and (c) transmitting torque to tube fittings without bearing on the apex of fitting wrenching points. Inclusion of dimensional data in this document is not intended to imply that all of the products described herein are stock production sizes. Consumers are requested to consult with manufacturers concerning lists of stock production sizes.
Standard

Wrenches, Twelve Spline, Metric
2019-05-10
CURRENT
MA1547A
This standard covers the design, performance, and test requirements for high strength, thin wall, commercial sockets, universal sockets, and box wrenches used for the attachment and detachment of metric spline drive, high strength, and high temperature aircraft fasteners. Inclusion of dimensional data in this standard is not intended to imply that all of the products described herein are stock production sizes. Consumers are requested to consult with manufacturers concerning lists of stock production sizes. This standard is based on, but not limited to, the following external spline wrenching system:
Standard

Wrenches, Hand, Twelve Point, High Strength, Thin Wall
2011-12-09
HISTORICAL
AS954G
This SAE Aerospace Standard (AS) covers high strength thin wall (commercial) sockets, universal sockets, box wrenches and torque adaptors which possess the strength, clearances, and internal wrenching design so configured that, when mated with 12-point fasteners conforming to the requirement of AS870, they shall transmit torque to the fastener without bearing on the outer 5% of the fastener's wrenching points. Inclusion of dimensional data in this document is not intended to imply that all of the products described herein are stock production sizes. Consumers are requested to consult with manufacturers concerning lists of stock production sizes. The dimensional limits of box and combination wrench lengths have been established to provide configuration control for tool storage applications.
Standard

Wrenches, Box and Open End Combination Twelve Point, High Strength, Thin Wall, Metric
2013-02-10
CURRENT
MA4535A
This SAE Metric Aerospace Standard (MA) provides dimensional, performance, testing and other requirements for high strength, thin wall, double head box and combination wrenches which possess an internal wrenching design so configured that, when mated with hexagon (6 point) fasteners, they shall transmit torque to the fastener without bearing on the apex of the fastener’s wrenching points. This standard provides additional requirements beyond ANSI B107.9 appropriate for aerospace use. Inclusion of dimensional data in this document is not intended to imply all of the products described therein are stock production sizes. Consumers are requested to consult with manufacturers concerning lists of stock production sizes.
Standard

Wiring, Positioning, and Support Accessories
2010-05-12
HISTORICAL
AS23190A
AS23190 is a procurement specification that covers a series of plastic and metal components and devices used for the tying, positioning, and supporting cable, cable assemblies, wire, and wire bundles in electrical, electronic and communication equipment, and in interconnection systems.
Standard

Wiring, Positioning, and Support Accessories
2012-03-07
HISTORICAL
AS23190B
AS23190 is a procurement specification that covers a series of plastic and metal components and devices used for the tying, positioning, and supporting cable, cable assemblies, wire, and wire bundles in electrical, electronic and communication equipment, and in interconnection systems.
Standard

Wiring, Positioning, and Support Accessories
2020-11-03
CURRENT
AS23190D
AS23190 is a procurement specification that covers a series of plastic and metal components and devices used for the tying, positioning, and supporting cable, cable assemblies, wire, and wire bundles in electrical, electronic, and communication equipment, and in interconnection systems.
Standard

Wiring, Positioning, and Support Accessories
2015-10-01
HISTORICAL
AS23190C
AS23190 is a procurement specification that covers a series of plastic and metal components and devices used for the tying, positioning, and supporting cable, cable assemblies, wire, and wire bundles in electrical, electronic and communication equipment, and in interconnection systems.
Standard

Wire, Electrical, Fluoropolymer-Insulated, Copper or Copper Alloy
2018-05-16
CURRENT
AS22759D
AS22759 specification covers fluoropolymer-insulated single conductor electrical wires made with tin-coated, silver-coated, or nickel-coated conductors of copper or copper alloy as specified in the applicable detail specification. The fluoropolymer insulation may be polytetrafluoroethylene (PTFE), fluorinated ethylene propylene (FEP), polyvinylidene fluoride (PVF2), ethylene-tetrafluoroethylene copolymer (ETFE), or other Fluoropolymer resin. The fluoropolymer may be used alone or in combination with other insulation materials. These abbreviations shall be used herein. When a wire is referenced herein, it means an insulated conductor (see 7.7).
Standard

Wire, Electrical, Fluoropolymer-Insulated, Copper or Copper Alloy
2014-10-27
HISTORICAL
AS22759C
AS22759 specification covers fluoropolymer-insulated single conductor electrical wires made with tin-coated, silver-coated, or nickel-coated conductors of copper or copper alloy as specified in the applicable detail specification. The fluoropolymer insulation may be polytetrafluoroethylene (PTFE), fluorinated ethylene propylene (FEP), polyvinylidene fluoride (PVF2), ethylene-tetrafluoroethylene copolymer (ETFE), or other Fluoropolymer resin. The fluoropolymer may be used alone or in combination with other insulation materials. These abbreviations shall be used herein. When a wire is referenced herein, it means an insulated conductor (see 7.7).
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