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In a 2-year program sponsored by SJAC, an aqueous electroplating process using alkaline Zn-Ni with trivalent chromium post treatment is under evaluation for high strength steel for aircraft application as an alternative to cadmium. Commercial Zn-15%Ni rack/barrel plating solutions are basis for plating aircraft parts or fasteners. Brightener was reduced from the original formula to form porous plating that enables bake-out of hydrogen to avoid hydrogen embrittlement condition. Properties of the deposit, such as appearance, adhesion, un-scribed corrosion resistance, and galvanic corrosion resistance in contact with Al alloy, were evaluated. Coefficient of friction was compared with Cd plating by torque-tension measurements. Evaluation of the plating for scribed corrosion resistance, primer adhesion, etc. will continue in FY2007.

In spite of environmental issues related to cadmium and its electroplating process, electroplated cadmium is still extensively used in the aerospace and defense sectors. This trend is likely to continue especially for high strength steels because cadmium provides the best known corrosion and embrittlement protection for this application. Consequently, the environmental concerns related to the cadmium electroplating have been addressed using an alternative Zero-waste Physical Vapor Deposition (Z-PVD). This method does not use liquids, it recycles cadmium in situ, and is free of hydrogen embrittlement. The Z-PVD process is now in commercial production for the aerospace fasteners. The quality of the coatings has been at least equal to that of the electroplated cadmium.

The commercial aviation currently accounts for roughly 2.5 % of the global CO2 emissions and around 3.5% of world warming emissions, taking into account non CO2 effects on the climate. Its has grown faster in recent decades than the other transport modes (road, rail or shipping), with an average rate of 2.3%/year from 1990 to 2019, prior to the pandemic. Moreover, its share of Greenhouse (GHG) emissions is supposed to grow, with the increasing demand scenario of air trips worldwide. This scenario might threaten the decarbonization targets assumed by the aviation industry, in line with the world efforts to minimize the climate effects caused by the carbon emissions. In this context, hydrogen is set as a promising alternative to the traditional jet fuel, due to its zero carbon emissions.

This specification covers the engineering requirements for electrodepositton of zinc and the properties of the deposit.

This paper describes the ZENITH Nano-Satellite cum planetary atmospheric entry vehicle, called CanSat, the first Nano-Satellite project that has been developed by Delhi Technological University (Formerly Delhi College of Engineering), India. The satellite will function for monitoring the concentrations of various gases in the atmosphere. For this, the satellite consists of arduino microcontroller interfaced with the various Micro-electromechanical system (MEMS) gas sensors for measuring the concentrations of various gases such as carbon dioxide, carbon monoxide, methane, nitrous oxides, ozone, etc. The data obtained from the CanSat will be transmitted to the ground station where all the data will be stored and also the locations will be stored using GPS sensor. The academic goal of this project is to recruit students to the field of space science and technology.

The AS6224 specification covers environment resistant, permanent insulation repair sleeves for repairing different types of insulation damages of wire or cable jackets in installed applications. The repair sleeve is intended to repair damaged primary wire or cable jacket covers where the shielding and wire conductors are not damaged.

This specification covers one type of cushion tread (semi-pneumatic) wheels for use on mobile ground support equipment.

Co+Cr2O3 is a composite coating of a cobalt matrix with 30 percent by volume embedded Cr2O3. The coating can be applied by plating using a suspension of Cr2O3 in a cobalt electrolyte. The mechanical properties of this coating are discussed. The main attribute is the excellent wear resistance of the coating especially in the temperature range of 300 to 700°C. Adhesive wear of unplated counterparts is reduced by the same amount. In contrast to nickel the fatigue strength of Co+Cr2O3 coated Waspaloy was shown to be not influenced, when heat treated at 400°C for 16 hours. Plated engine parts demonstrate the usefulness of the Co+Cr2O3 composite coatings for wear protection.

The paper presents an extensive assessment of the hygroscopic characteristics of a number of alternative jet fuel blends. These are blended with conventional Jet A-1 to conform with current aviation standards at a 50:50 ratio by volume, except for DSHC (Direct Sugar to Hydrocarbon), which is blended at 10% DSHC and 90% Jet A-1. Given the lack of information available on the water solubility of alternative jet fuels, an effective analysis of experimental data about this characteristic in six different alternatives was performed. These included four ASTM approved alternatives (two Fischer-Tropsch (FT) synthetics from coal and natural gas, one HEFA (Hydroprocessed Esters and Fatty Acids) derived from camelina and DSHC. An extra two alternatives currently under consideration for ASTM approval were also tested; ReadiJet and an ATJ (Alcohol to Jet).

This paper presents results of new development work carried out in the context of the Water Conditioning Assembly (WCA) which is part of the Liquid Management Section (LMS) of the Hermes Environmental Control and Life Support Subsystem (ECLSS) (see ref [1] and [2]). Its task is to condition and monitor the quality of highly pure water which has been produced in two fuel-cell stacks by the oxidation of hydrogen. This water will be used for different cooling elements (e.g. water evaporator, water sublimator) and as potable water for drinking and food purposes. The assembly consists mainly of: a hydrogen separator, providing for removal of dissolved and gaseous residual hydrogen from the fuel-cell water.

This specification covers plain helical lock washers fabricated from heat treated carbon steel.