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Technical Paper

Thermal Management of Power Batteries for Electric Vehicles Using Phase Change Materials: A Review

2016-04-05
2016-01-1204
As one of the most crucial components in electric vehicles, power batteries generate abundant heat during charging and discharging processes. Thermal management system (TMS), which is designed to keep the battery cells within an optimum temperature range and to maintain an even temperature distribution from cell to cell, is vital for the high efficiency, long calendar life and reliable safety of these power batteries. With the desirable features of low system complexity, light weight, high energy efficiency and good battery thermal uniformity, thermal management using composite phase change materials (PCMs) has drawn great attention in the past fifteen years. In the hope of supplying helpful guidelines for the design of the PCM-based TMSs, this work begins with the summarization of the most commonly applied heat transfer enhancement methods (i.e., the use of thermally conductive particles, metal fin, expanded graphite matrix and metal foam) for PCMs by different researchers.
Technical Paper

The Study on Fatigue Test of Cab Assembly Based on 4-Channel Road Simulation Bench

2017-03-28
2017-01-0328
The multi-body dynamics simulation and physical iteration were carried out based on the 4-channel road simulation bench, the solution of fatigue test bench which was suitable for cab with frame and suspension was designed. Large load and displacement above the suspension can be loaded on the test bench, and the same weak position of cab exposed on the road test can be assessed well on the fatigue test bench. The effectiveness of the bench test solution was verified though comparative study. And it has important reference for the same type of cab assembly with suspension in the fatigue bench test. According to the durability specifications of cab assembly, a multi-body dynamics model with a satisfactory accuracy was built. And the fixture check and virtual iteration analysis were used to verify the effectiveness of the solution. According to the road load signal analysis and multi-body dynamics analysis results, the test bench with linear guide and spherical joint was built.
Technical Paper

The Nonlinear Characteristics Impact of Multi-Staged Stiffness Clutch Damper on the Vehicle Creeping

2016-04-05
2016-01-0431
The nonlinear characteristics impact of multi-staged stiffness clutch damper on the vehicle creeping is investigated by using the lumped-parameter modeling method as a certain mass-production passenger sedan is taken as the research subject. Firstly, a quasi-transient engine model of an inline four-cylinder and four-stroke engine, based on measured data of cylinder gas pressure versus crankshaft angle, is derived. Effective output torque is acquired and as the input excitation to the driveline system. Secondly, a 12-DOF (Degree of Freedom) nonlinear and branched powertrain system and vehicle longitudinal dynamics model is established. The differential mechanism characteristics and dynamic tire property based on the LuGre tire model are considered. Then, for a traditional two-staged stiffness clutch damper in consideration of hysteresis characteristics, vehicle powertrain system responses in both the time and frequency domain are obtained.
Technical Paper

The Emission of a Diesel Engine in Different Coolant Temperature during Cold Start at High Altitude

2019-04-02
2019-01-0730
Emissions of diesel engine have been received much more attention since the Volkswagen Emission Scandal. The Euro VI emission standard has already included cold start emissions in the legislative emission driving cycles which is one of the hardest part of emission control. High altitude performance is also considered in the latest regulations which will be stricter in the future. Heating the coolant is one of the most common method to improve the cold start performance. But researches focus on the emission of a diesel engine in different coolant temperature at high altitude which up to 4500m have not been seen. The present research investigated the effect of coolant temperature on performance and exhaust emissions (gaseous and particulate emissions) during the cold start of a diesel engine. A plateau simulation system controlled the inlet and exhaust pressure to create altitude environments from 0m to 4500m, and the coolant temperature was controlled from 20°C to 60°C.
Journal Article

The Direct Methanol Fuel Cell (DMFC): Determination of Model Parameters

2008-11-11
2008-01-2856
This paper is contributed to determining model parameters for DMFCs. Theoretical evaluations are carried out to set up the relationship between the unknown and measurable parameters or variables. A laboratory-scale liquid-feed cell was simulated under different operating conditions. The resulting measurable static performance curves are used as basic information. Some key kinetic and physical parameters can be determined or estimated for a DMFC model.
Technical Paper

Simulation of the Internal Flow and Cavitation of Hydrous Ethanol-Gasoline Fuels in a Multi-Hole Direct Injector

2022-03-29
2022-01-0501
Hydrous ethanol not only has the advantages of high-octane number and valuable oxygen content, but also reduce the energy consumption in the production process. However, little literature investigated the internal flow and cavitation of hydrous ethanol-gasoline fuels in the multi-hole direct injector. In this simulation, a two-phase fuel flow model in injector is established based on the multi-fluid model of Euler-Euler method, and the accuracy of model is verified. On the basis of this model, the flow of different hydrous ethanol-gasoline blends is calculated under different injection conditions, and the cavitation, flow rate, and velocity at the outlet of the nozzle are predicted. Meanwhile, the influence of temperature and back pressure on the flow is also analyzed. The results show that the use of hydrous ethanol reduces the flow rate, compared with the velocity of E0, that of E10w, E20w, E50w, E85w, and E100w decreases by 10%, 12.9%, 17.6%, 20%, and 23.5%, respectively.
Technical Paper

Simulation Study of the Effect of Nozzle Position and Hydrogen Injection Strategy on Hydrogen Engine Combustion Characteristic

2023-10-30
2023-01-7018
Hydrogen energy is a kind of secondary energy with an abundant source, wide application, green, and is low-carbon, which is important for building a clean, low-carbon, safe, and efficient energy system and achieving the goal of carbon peaking and being carbon neutral. In this paper, the effect of nozzle position, hydrogen injection timing, and ignition timing on the in-cylinder combustion characteristics is investigated separately with the 13E hydrogen engine as the simulation object. The test results show that when the nozzle position is set in the middle of the intake and exhaust tracts (L2 and L3), the peak in-cylinder pressure is slightly higher than that of L1, but when the nozzle position is L2, the cylinder pressure curve is the smoothest, the peak exothermic rate is the lowest, and the peak cylinder temperature is the lowest.
Technical Paper

Simulation Study of Sparked-Spray Induced Combustion at Ultra-Lean Conditions in a GDI Engine

2024-04-09
2024-01-2107
Ultra-lean combustion of GDI engine could achieve higher thermal efficiency and lower NOx emissions, but it also faces challenges such as ignition difficulties and low-speed flame propagation. In this paper, the sparked-spray is proposed as a novel ignition method, which employs the spark to ignite the fuel spray by the cooperative timing control of in-cylinder fuel injection and spark ignition and form a jet flame. Then the jet flame fronts propagate in the ultra-lean premixed mixture in the cylinder. This combustion mode is named Sparked-Spray Induced Combustion (SSIC) in this paper. Based on a 3-cylinder 1.0L GDI engine, a 3D simulation model is established in the CONVERGE to study the effects of ignition strategy, compression ratio, and injection timing on SSIC with a global equivalence ratio of 0.50. The results show it is easier to form the jet flame when sparking at the spray front because the fuel has better atomization and lower turbulent kinetic energy at the spray front.
Technical Paper

Simulation Investigation of Working Process and Emissions on GDI Engine Fueled with Hydrous Ethanol Gasoline Blends

2019-04-02
2019-01-0219
Compared with ordinary gasoline, using ethanol gasoline blends as fuel of Internal Combustion Engine is beneficial for the performance of power, economy and emission of engine. However, the fuel ethanol blended in ethanol gasoline blends currently is usually anhydrous ethanol, which requires dewatering implementer in production process, and the cost is high. Therefore, the production cost can be significantly reduced by replacement of anhydrous ethanol with hydrous ethanol while exerting the advantage of ethanol gasoline blends. In this study, computation fluid dynamics (CFD) software CONVERGE is employed to establish a simulation model of an actual gasoline direct injection (GDI) engine, and investigate the effect of burning hydrous ethanol gasoline blends and different injection strategy on combustion process and emission, and the validity of the model was validated by experiments.
Technical Paper

Simulation Based Visual Study of Particulate Deposition Characteristics in Millimeter-Scale Channels of a Diesel Particulate Filter

2023-04-11
2023-01-0387
The diesel particulate filter (DPF) is an effective device for reducing particulate emissions from diesel engines, while its durability and reliability after long-term use are causes for concern. Usually, particulates are considered to be uniformly deposited in DPF channels to form a cake or end plug, however, recent studies have found that a “middle channel deposit” phenomenon of particulates can form a bridge near the middle of the DPF channel. This phenomenon has serious adverse effects on the durability and reliability of the DPF, including abnormally increased pressure drop and frequent regeneration. Since the width of the DPF channel is only about 1-2 millimeters, conventional methods cannot observe the particulate deposition process inside the DPF.
Technical Paper

Simulation Analysis of Early and Late Miller Cycle Strategies Influence on Diesel Engine Combustion and Emissions

2020-04-14
2020-01-0662
Based on the working model of a diesel engine, the influence of 2 Miller cycle strategies-Early Intake Valve Closure (EIVC) and Late Intake Valve Closure (LIVC) on the combustion and emissions of diesel engine was analyzed. Then the working condition of each Miller cycle strategies on the engine under the rated speed was optimized through the adjust of the valve timing, boost pressure and the injection timing. The research found that both delaying and advancing the closure timing of the intake valve can decrease the pressure and temperature during compression stroke, prolonging the ignition delay. However, due to the decrease of the working media inside the cylinder, the average in-cylinder temperature and soot emissions will increase, which can be alleviated by raising the boost pressure and the resulting compensation of the intake loss.
Technical Paper

Particle-Bound PAHs Emission from a Heavy Duty Diesel Engine with Biodiesel Fuel

2013-10-14
2013-01-2573
Regulated gaseous and particulate matter (PM) emissions in the exhaust from a heavy duty diesel engine with biodiesel fuel were studied, and the emission characteristics of PM and polycyclic aromatic hydrocarbons (PAHs) emissions in PM were highlighted. In the experiment, pure diesel fuel and B10 (a blend of diesel and biodiesel fuels with the volume ratio of 9 to 1) fuel were chosen. The study shows that, compared to the pure diesel, the emissions of PM, soluble organic fractions (SOF) and PAHs from the heavy duty diesel engine decrease when the engine burns B10 fuel, and the nitrogen oxides (NOx) emission slightly increases, while the unburned hydrocarbon (HC) and carbon monoxide (CO) emissions also decline. Among the detected 12 kinds of PAHs, emission concentrations of 10 kinds of PAHs from the engine with B10 descend. Especially Benzo(a)pyrene equivalent toxicity (BEQ) analysis results show that the BEQ of B10 fuel decreases by 15.2% compared to pure diesel.
Technical Paper

Particle Number and Size Distribution from a Diesel Engine with Jatropha Biodiesel Fuel

2009-11-02
2009-01-2726
A biodiesel fuel, obtained from Jatropha seed in China, was tested in a direct injection, high pressure common-rail diesel engine for passenger cars. Effects of biodiesel on particle number and size distribution of the diesel engine are studied using an Engine Exhaust Particle Sizer (EEPS). Base petroleum diesel fuel, 10% and 20% v/v biodiesel blends with the base petroleum diesel fuel, the biodiesel fuel (B0, B10, B20 and B100 fuels) were tested without engine modification. For all test fuels, the particle number and size distribution show unimodal or bimodal log-normal distribution, with a nucleation mode peak value in 6.04nm to 10.8nm particle diameter, and with an accumulation mode peak value in 39.2nm to 60.4nm particle diameter.
Technical Paper

Numerical Analysis of Flame Temperature and Intermediate Product Concentration in Micro-Scale Coaxial Diffusion Combustion of Methanol

2022-03-29
2022-01-0699
As an excellent nanoscale material, carbon nanotubes (CNTs) play a very important role in improving the batteries of new energy vehicles. The micro-scale combustion flame synthesis method is a promising method for preparing carbon nanotubes. To explore the optimal growth condition of carbon nanotubes under micro-scale combustion, the detailed mechanism of methanol C3 (114 species, 1999 reactions) was reduced based on whole-species sensitivity analysis, then a suitable model of methanol combustion was established by using Fluent software coupling with simplified mechanism (16 species, 65 reactions) of methanol. The model was used for the numerical simulation of micro-scale coaxial diffusion combustion of methanol, and then it was verified by the experimental results of micro-scale combustion of methanol.
Technical Paper

Material Compatibilities of Biodiesels with Elastomers, Metals and Plastics in a Diesel Engine

2009-11-02
2009-01-2799
The effects of biodiesel on the swelling of the elastomers and plastics and the corrosion of metals are studied by the immersion tests. The results indicate that biodiesels make little corrosion effect on aluminum, steel and little swelling impact on plastics, but a significant corrosion may be taken place on cooper and brass for some sourced biodiesels. For nitrile-butadiene rubber, the variation of swelling properties in biodiesels is slightly higher than that in diesel. For the non-diesel-resistant elatomers, the variation of swelling properties is lower than those in diesel. The production process and biodiesel source have an influence on the result of elastomer swelling and corrosion. The relationship between the impact of biodiesel on materials and biodiesels properties are also discussed.
Technical Paper

Laboratory Investigation on Emission Characteristics of a Diesel Car Fuelled with Biodiesel Blends

2012-04-16
2012-01-1063
Based on pure diesel, pure biodiesel, and two biodiesel blends at volumetric mixture ratio of 10% and 20%, NEDC emission tests were carried out on a Euro 3-compliant diesel car. Results showed that pure biodiesel and biodiesel blends had decreasing effects on CO and HC emissions under warm-up situations, but deteriorations of CO and HC emissions were observed under cold start-up and low vehicle speed operating conditions, and this caused increasing results of CO and HC emission factors in NEDC tests when substituting pure diesel with both of pure biodiesel and biodiesel blend of 20%. Pure biodiesel aroused an increase in NOX emissions compared with pure diesel, but the two low mixture ratio biodiesel blends were observed in different increasing effects and even decreasing effects on NOX emissions. Only pure biodiesel had limited increasing effects on CO₂ emissions.
Technical Paper

Knock and Pre-Ignition Detection Using Ion Current Signal on a Boosted Gasoline Engine

2017-03-28
2017-01-0792
In order to meet the ever more stringent demands on the CO2 emission reduction, downsized modern gasoline engine with highly boosted turbo charger meets new challenges such as super knock and pre-ignition, which will influence the engine combustion efficiency, smooth operation and even cause mechanical failure. A spark plug type ion current detection sensor was used in a 1.8L turbo charged gasoline engine. The ion-current wave signal differed greatly under different engine operating conditions such as without knock, with knock of different knock intensities. The frequency spectrum of ion-current was also studied, by the method of discrete Fourier transform (DFT). In knocking cycles, there were fluctuations of frequency 8-13 kHz both in the combustion pressure signal and in the ion current signal, proving the existence of knock information.
Technical Paper

Investigation of the Operating Conditions on the Water and Thermal Management for a Polymer Electrolyte Membrane Fuel Cell by One-Dimensional Model

2020-04-14
2020-01-0856
Water and thermal management is an essential issue that influences performance and durability of a polymer electrolyte membrane fuel cell (PEMFC). Water content in membrane decides its ionic conductivity and membrane swelling favors the ionic conductivity, resulting in decreases in the membrane’s ohmic resistance and improvement in the output voltage. However, if excessive liquid water can’t be removed out of cell quickly, it will fill in the pores of catalyst layer (CL) and gas diffusion layer (GDL) then flooding may occur. It is essential to keep the water content in membrane at a proper level. In this work, a transient isothermal one-dimensional model is developed to investigate effects of the relative humidity of inlet gas and cell temperature on performance of a PEMFC.
Technical Paper

Investigation of Injection Strategy on Combustion and Emission Characteristics in a GDI Engine with a 50 MPa Injection System

2024-04-09
2024-01-2381
A DMS500 engine exhaust particle size spectrometer was employed to characterize the effects of injection strategies on particulate emissions from a turbocharged gasoline direct injection (GDI) engine. The effects of operating parameters (injection pressure, secondary injection ratio and secondary injection end time) on particle diameter distribution and particle number density of emission were investigated. The experimental result indicates that the split injection can suppress the knocking tendency at higher engine loads. The combustion is improved, and the fuel consumption is significantly reduced, avoiding the increase in fuel pump energy consumption caused by the 50 MPa fuel injection system, but the delayed injection increases particulate matter emissions.
Technical Paper

Investigating the Effect of Water and Oxygen Distributions on Consistency of Current Density Using a Quasi-Three-Dimensional Model of a PEM Fuel Cell

2021-04-06
2021-01-0737
Activation loss, mass transfer loss and ohmic loss are the three main voltage losses of the polymer electrolyte membrane fuel cell. While the former two types are relevant to concentration of oxygen in catalyst layer and the later one is associated with the water content in membrane. Distributions of water content and oxygen in a single cell are inconsistent which cause that current densities in each segment of the single cell are different. For the dry inlet gas, the water in the segments near the gas inlet channel will be carried to the segments near the gas outlet channel, which causes high ohmic loss of the segments near the gas inlet channel. In this work, a transfer non-isothermal quasi-three-dimensional model is developed to investigate inconsistency of current densities.
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