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Many accidents occur today when distant objects or roadway impediments are not quickly detected. To help avoid these accidents, longer-range safety systems are needed with real-time detection capability and without requiring a line-of-sight (LOS) view by the driver or sensor. Early detection at intersections is required for obstacle location around blind corners and dynamic awareness of approaching vehicles on intersecting roadways. Many of today's vehicular safety systems require short LOS distances to be effective. Such systems include forward collision warning, adaptive cruise control, and lane keeping assistance. To operate over longer LOS distances and in Non-LOS (NLOS) conditions, cooperative wireless communications systems are being considered. This paper describes field results for LOS and NLOS radio links for one candidate wireless system: 5.9GHz Dedicated Short Range Communications (DSRC).

Proper lubrication of moving parts is a critical factor in internal combustion engine performance and longevity. Determination of ideal lubricant change intervals is a prerequisite to ensuring maximum engine efficiency and useful life. When oil change intervals are pushed too far, increased engine wear and even engine damage can result. On the other hand, premature oil changes are inconvenient, add to vehicle maintenance cost, and result in wasted natural resources. In order to determine the appropriate oil change interval, we have developed an oil condition sensor that measures the electrical properties of engine oil, and correlates these electrical properties to the physical and chemical properties of oil. This paper provides a brief background discussion of the oil degradation process, followed by a description of the sensor operational principles and the correlation of the sensor output with physical and chemical engine oil properties.

MONOGAL is a coated steel developped to improve the corrosion resistance of exposed automotive body applications. Its process os based on the brittleness of the η zinc coating in a range of temperatures below the melting point of the zinc. MONOGAL is produced on a hot dip galvanizing line; at the exit of the pot the free zinc is brushed off the light side of the differentially coated sheet. Side 1 of MONOGAL presents a very thin and continuous layer of iron-zinc diffusion alloy with no free zinc. Side 2 is a standard G90 or G60 zinc coating. The iron-zinc alloy layer has excellent anti-galling properties which improve the formability of MONOGAL over two side hot dip galvanized steel with the same r value. MONOGAL also shows good weldability, paintability and corrosion resistance.

Driver state monitoring is a crucial technology for enhancing road safety and preventing human error-caused accidents in the era of autonomous vehicles. This paper presents CogniSafe, a comprehensive driver monitoring system that uses deep learning and computer vision methods to detect various types of driver distractions and fatigue. CogniSafe consists of four modules: Driver anomaly detection and classification: A novel two-phase network that proposes and recognizes driver anomalies, such as texting, drinking, and adjusting radios, using multimodal and multiview input. Gaze estimation: A video-based neural network that jointly learns head pose and gaze dynamics, achieving robust and efficient gaze estimation across different head poses. Eye state analysis: A multi-tasking CNN that encodes features from both eye and mouth regions, predicting the percentage of eye closure (PERCLOS) and the frequency of mouth opening (FOM).

“DELRIN” is a new thermoplastic which offers high strength, excellent thermal stability, good fatigue life, low creep, and excellent solvent resistance. This paper describes the physical and chemical properties of the material, and the range of possible uses. The material is easily fabricated into complex shapes by standard injection-molding techniques. Also, it can be easily joined to itself or to other materials. The authors think that the material offers advantages over metals in its good fric-tional properties, abrasion resistance, and corrosion resistance.

The present paper describes the system design for the Clear Vision auto defog system and the improvements made to the Integrated Dew Point and Glass Temperature (IDGT) sensor. The Clear Vision auto defog system has been implemented on a 2000 Cadillac DeVille. Preliminary validation tests demonstrate satisfactory performance.

The objective of the development of the aerodynamic drag predictive tool CDaero was for use as a module for the Automobile Design Support System (AutoDSS). CDaero is an empirically based drag coefficient predictive tool based initially on the MIRA (Motor Industry Research Association) algorithm. The development philosophy was to be able to predict the aerodynamic drag coefficient of an automobile with knowledge of the features of the surface geometry control curves. These are the curves that control the 3-dimensional geometry as seen in the profile, plan and front and rear views. CDaero has been developed in a computing environment using the equation solver TKSolver™. Fifty-one input feature values are first determined from the automobile geometry and then entered into the program. CDaero models the drag coefficient with thirteen different components covering the basic body, as well as additional components such as the wheels, mud flaps, etc.

This paper discusses the use of electromechanical devices as the kinematic portions of a microprocessor based gas turbine control system. Specific applications are: 1. An electric motor driven, positive displacement pump, which provides metered high pressure fuel to the distribution manifold. Fuel metering to be provided by varying the motor angular velocity. 2. An electric motor driven lube oil pump. 3. Electromechnical actuators for motion and control of compressor and power turbine variable geometry. 4. A starter/generator integral with the gas generator. Topics covered include: Comparison to conventional hydro-mechanical systems. Response characteristics of the fuel pump and actuator systems. Brushless D.C. motor characteristics. Power electronics requirements for brushless D.C. motors. Control electronics interface with brushless D.C. motor systems. Reliability and maintainability issues. Diagnostic/prognostic enhancements.

3-D Flow separations such as those that occur on the rear end of a vehicle have an impact on wall pressure distribution, hence on aerodynamic forces. The identification of these phenomena can be made through the analysis of skin friction patterns, which consist of the “footprints” of flow separations. These can be determined from qualitative and quantitative data obtained from near-wall PIV measurements. The wake flow of different configurations of a simplified 1/4 scale car model are analyzed. The influence of the slant angle and the Reynolds number on 3-D separated flow patterns and their induced pressure distribution is addressed, based on near-wall PIV, standard PIV and wall pressure measurements. This enables to understand how a topological change (the size or shape of a separation pattern) modifies the associated pressure distribution (therefore the drag coefficient). Finally, insights into instantaneous topology identification are presented.

The Swedish Biomimetics 3000's μMist® platform technology has been used to develop a radically new injection system. This prototype system, developed and characterized with support from Lotus, as part of Swedish Biomimetics 3000®'s V₂IO innovation accelerating model, delivers improved combustion efficiency through achieving exceptionally small droplets, at fuel rail pressures far less than conventional GDI systems and as low as PFI systems. The system gives the opportunity to prepare and deliver all of the fuel load for the engine while the intake valves are open and after the exhaust valves have closed, thereby offering the potential to use advanced charge scavenging techniques in PFI engines which have hitherto been restricted to direct-injection engines, and at a lower system cost than a GDI injection system.

Propulsion system control algorithms covering the functional needs of xEV propulsion (‘x’ donates P0-P4 configurations) systems are presented in this paper. The scope and foundation are based on generic well-established HEV controller architectures. However, unlike conventional HEV (series, parallel and power split) powertrains, the next generation of integrated electric propulsion configurations will utilize a single micro controller that supports multiple control functions ranging from the electric machines, inverters, actuators, clutch solenoids, coolant pumps, etc. This presents a unique challenge to architect control algorithms within the AUTOSAR framework while satisfying the complex timing requirements of motor/generator-inverter (MGi) control and increased interface definitions between software components to realize functional integration between the higher level propulsion system and its sub-systems.

eBrake® (1, 2) - a new “brake-by-wire” technology, was developed at the German Aerospace Centre, DLR e.V.. It is based on an electric powered controlled friction brake with high self-reinforcement capability. To avoid jamming the brake a special control technology was developed. Thus, by intelligently controlling a brake wedge, the kinetic energy of a vehicle is transformed into braking power. Furthermore an advanced design was found to deal with a broad variation of the friction coefficient. The physical effects involved lead to a significant reduction of energy consumption of the brake actuator compared to “conventional” brake-by-wire systems.

This paper will review the role of zirconium oxide in automotive systems. Zirconium oxide has been used and been considered for use in many different applications within automotive systems. Examples include ceramics for engine liners, ionic conductors for oxygen sensors, piezoelectrics for a variety of sensors and as an ingredient of autocatalysts. In the first three examples, ceramics, ionic conductors and piezoelectrics, the known properties of zirconium oxide containing systems have been applied to solve problems in the automobile. In the last the use of zirconia here has created an interest outside automotive applications. This paper will also show how a knowledge of zirconia in one field can produce benefits in another and that through this synergy improved products can be brought to the marketplace

Zinc-manganese alloy electroplated has been developed for automotive body panel applications. The product is manufactured on a conventional electrogalvanizing line using an electrolyte containing zinc sulfate, manganese sulfate and sodium citrate. Electroplated steel with an alloy content of 30-50% manganese exhibits excellent corrosion resistance both as-produced and after painting. Zinc-manganese coatings also show good workability and voidability. Accordingly, this product is suitable for both unexposed parts and the interior surfaces of exposed parts. Finally, zinc-manganese electroplated steel displays good wet adhesion and anti-cratering characteristics so that the product can also be used for exposed applications as automotive body panels.

Interactions between a Zinc dialkyldithiophosphate (ZDP) and three different commercially available succinimide dispersants were observed through changes in solutions behavior, as determined by viscometry and Fourier Transform Infrared spectroscopy (FTIR), and four-ball tests. The viscometric response observed for two component blends of ZDP and succinimide dispersant in white oil changed as a function of the molar Zn to N ratio, indicative of specific interactions. The break in the viscometric response curve occurred at Zn:N=0.13 for all three succinimide dispersants. FTIR spectra of the same ZDP-dispersant blends were examined and similar Zn:N dependencies were observed. Four-ball tests measuring wear scar diameter, seizure load and weld load showed a dependence on the Zn to N ratio similar to that observed by viscometry. At very low Zn to N ratios wear and seizure load were decreased, while at higher ratios the seizure and weld loads were increased over that for ZDP alone.

Press-hardening steels get more and more popular for body in white applications as an approach to meet the demands of passenger safety and CO2 reduction. Unlike the larger part of the structure that is typically zinc coated, the majority of the PHS parts is either uncoated or aluminum silicon coated. This paper shall give an overview of press-hardening steels with zinc coatings with detailed results for corrosion resistance, weldability and mechanical properties for strength levels of 490 to 1800 MPa. Furthermore as for zinc coated material maintaining a robust press-hardening process is of even higher importance than for uncoated or AlSi coated material. A range of different processes including indirect and direct process are shown in detail. Especially the topic of micro-cracks, mechanisms and avoidance of micro-cracks in the direct process will be discussed. Results from industrial and semi industrial production are shown.

The preceeding presentation explained the compositions of the zinc alloys. Now we can examine the properties that these combinations give rise to. In doing so, we must first understand the importance of each property to the design of any component. One must consider each of the properties individually so as to gain an understanding of cumulative effects and the relative importance of each property to the final application. The most effective way to attack the problem is to analyze the part's requirements with respect to applied stresses, environmental and operating conditions and economic constraints. While there are many mathematical models available to enable numerical analysis of property evaluations, they all rely on the same basic principle: The Total Systems Approach. That is, the consideration of all aspects of design. Properties evaluation is a critical step in this process.

Zero-offset in transducer output during airbag noise testing is often observed, but mostly ignored due to the lack of understanding of its causes and implications. In the field of high-g acceleration measurement, this phenomenon is well documented, and is referred to as zeroshift. Zero-offset occurs when a component in the measurement chain is exposed to some unexpected inputs which the component has not been designed to handle. These unexpected inputs can be mechanical, electrical, or optical. How the transducer reacts to such inputs and the amount of zero-offset produced depends on the sensing mechanism, material used, and the design of the component itself. This paper explores the causes of zero-offset from a general perspective, covering the entire measurement chain. Although much of the information and discussions are based on data obtained from acceleration measurement systems, the findings are applicable to other transducer types, such as pressure and acoustic measurements.

Delphi's Zero Resistance Technology (ZRT) is a revolutionary new product/process that enables the reduction of mass and volume from a traditional wiring assembly. ZRT is defined as a minimal (zero) resistance change over time. The ZRT product is an electrical/electronic connection system which provides a viable solution for high density and limited space wiring applications. The ZRT process is a semi-automated wiring harness manufacturing system with flexibility to produce harnesses to the customer demand.

The thermal deflection associated with the conventional die heat treating procedure usually requires extra die grinding process to fine-tune the die surface. Due to the size of the production die, the grinding is time consuming and is not cost effective. The goal of the study is to develop a new die heat treating process utilizing the flexible laser heat treatment, which could serve the same purpose as the conventional die heat treating and avoid the thermal deflection. The unique look of the developed zebra pattern laser heat treating process is defined as the Zebra Line. The heat-treating parameters and processes were developed and calibrated to produce the laser heat treating on laboratory size dies, which were subjected to the die wear test in the laboratory condition. The USS HDGI 980 XG3TM steel was selected to be carried out on the developmental dies in the cyclic bend die wear test due to its high strength and coating characteristic.