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Technical Paper

Vehicle Handling Dynamics with Uncertainty Using Chebyshev Interval Method

2014-04-01
2014-01-0720
Vehicle systems often operate with some degree of uncertainty. This study applies the Chebyshev interval method to model vehicle dynamic systems operating in the presence of interval parameters. A full vehicle model is used as the numerical model and the methodology is illustrated on the steering wheel angle pulse input test. In the numerical simulation, suspension stiffness coefficients and suspension damping coefficients are chosen as interval parameters and lateral acceleration and yaw rate are chosen to capture vehicle dynamic characteristics. System responses in time domain are validated against Monte Carlo simulations and against the scanning approach. Results indicate that the Chebyshev interval method is more efficient than Monte Carlo simulations. The results of scanning method are similar to the ones obtained with the Chebyshev interval method.
Technical Paper

Trajectory Planning of Autonomous Vehicles Based on Parameterized Control Optimization for Three-Degree-of-Freedom Vehicle Dynamics Model

2024-04-09
2024-01-2332
In contemporary trajectory planning research, it is common to rely on point-mass model for trajectory planning. However, this often leads to the generation of trajectories that do not adhere to the vehicle dynamics, thereby increasing the complexity of trajectory tracking control. This paper proposes a local trajectory planning algorithm that combines sampling and sequential quadratic optimization, considering the vehicle dynamics model. Initially, the vehicle trajectory is characterized by utilizing vehicle dynamic control variables, including the front wheel angle and the longitudinal speed. Next, a cluster of sampling points for the anticipated point corresponding to the current vehicle position is obtained through a sampling algorithm based on the vehicle's current state. Then, the trajectory planning problem between these two points is modeled as a sequential quadratic optimization problem.
Technical Paper

The Effect of Friction on Ride Comfort Simulation and Suspension Optimization

2020-04-14
2020-01-0765
The design of suspension affects the vehicle dynamics such as ride comfort and handling stability. Nonlinear characteristics and friction are important characteristics of suspension system, and the influence on vehicle dynamic performance cannot be ignored. Based on the seven-degree-of-freedom vehicle vibration nonlinear model with friction, the vibration response process of the vehicle and the influence of suspension friction on vehicle ride comfort and suspension action process were studied. The results show that friction will significantly affects the simulation of ride comfort and coincide with the function of the shock absorber. The suspension shock absorbers of vehicles were optimized with and without suspension friction. The results showed that the suspension tended to choose softer shock absorbers when there was friction. However, both of the two optimizations are able to improve the ride comfort of vehicles, and the simulation results were similar.
Technical Paper

Synthesis and Analysis of the Double-Axle Steering Mechanism Considering Dynamic Loads

2008-04-14
2008-01-1105
This paper investigates a hierarchical optimization procedure for the optimum synthesis of a double-axle steering mechanism by considering the dynamic load of a vehicle which is seldom discussed in the previous literature. Firstly, a multi-body model of double-axle steering is presented by characterizing the detailed leaf spring effect. Accordingly, the influences of dynamic load including the motion interference of steering linkage resulted from the elastic deformation of leaf spring, and the effects of wheel slip angle and the position discrepancy of wheel speed rotation centers are explored systematically. And then, a hierarchical optimization method based on target cascading methodology is proposed to classify the design variables of double-axle steering mechanism into four levels. At last, a double-axle steering mechanism of a heavy-duty truck is utilized to demonstrate the validity of this method.
Journal Article

Suspension Kinematic/Compliance Uncertain Optimization Using a Chebyshev Polynomial Approach

2015-04-14
2015-01-0432
The optimization of vehicle suspension kinematic/compliance characteristics is of significant importance in the chassis development. Practical suspension system contains many uncertainties which may result from poorly known or variable parameters or from uncertain inputs. However, in most suspension optimization processes these uncertainties are not accounted for. This study explores the use of Chebyshev polynomials to model complex nonlinear suspension systems with interval uncertainties. In the suspension model, several kinematic and compliance characteristics are considered as objectives to be optimized. Suspension bushing characteristics are considered as design variables as well as uncertain parameters. A high-order response surface model using the zeros of Chebyshev polynomials as sampling points is established to approximate the suspension kinematic/compliance model.
Technical Paper

Study on the Torque Distribution of Wheel-Track Hybrid Drive Vehicles during Pass Shoreline

2023-04-11
2023-01-0784
To study the torque distribution of track and tire in the wheel-track hybrid drive vehicle driving along the shoreline, an analysis model of wheel-track hybrid drive vehicle was established by using multi-body dynamics (MBD), discrete element (DEM), and shoreline pavement construction methods. The vehicle speed, acceleration, torque, vertical load, sinkage, slip, and other indicators when the vehicle passes the shoal at different wheel speed of rotation are analyzed. The relationships between wheel speed of rotation and slip, sinkage and slip, and vertical load and driving moment were studied, and the laws that the sinkage of tires and tracks is positively related to their slippage and the driving moment of wheels and tracks is positively related to their vertical load were obtained.
Technical Paper

Study on Vibration Reduction Technology for Transportation of TEG Dehydration Unit Regeneration Module

2021-04-06
2021-01-0334
In the petroleum and gas industry, cargo truck is one of the most important ways to transfer the skid-mounting from the manufacturer to the job location. Under the condition of bumpy road surface, the random vibration from the ground can easily cause the resonance of the internal equipment components of the skid-mounting, produce large deformation in the pipeline and equipment connection, and even the equipment will be damaged. In this paper, the finite element analysis model and dynamic rigid flexible coupling model of a TEG (Triethyleneglycol) dehydration unit regeneration skid-mounting are established by using the finite element analysis and multi-body dynamics software. The modal analysis of the skid and the vibration of the whole vehicle under different road excitation and driving conditions are carried out. Two solutions are proposed to improve the anti-vibration ability of the skid, and comparative analysis is made.
Technical Paper

Studies of Air Spring Mathematical Model and its Performance in Cab Suspension System of Commercial Vehicle

2015-04-14
2015-01-0608
The vehicle ride comfort behavior is closely associated with the vibration isolation system such as the primary suspension system, the engine mounting system, the cab suspension system and the seat suspension system. Air spring is widely used in the cab suspension system for its low vibration transmissibility, variable spring rate and inexpensive automatic leveling. The mathematical model of the air spring is presented. The amplitude and frequency dependency of the air spring's stiffness characteristic is highlighted. The air spring dynamic model is validated by comparing the results of the experiment and the simulation. The co-simulation method of ADAMS and AMESim is applied to integrate the air spring mathematical model into the cab multi-body dynamic model. The simulation and ride comfort test results under random excitation are compared.
Technical Paper

Sprung Mass Identification of Suspension in a Simplified Model

2014-04-01
2014-01-0051
This paper describes a simplified model to identify sprung mass using golden section method, the model treats the unsprung mass vertical acceleration as input and the sprung mass vertical acceleration as output, which can avoid the nonlinear influence of trye. Unsprung mass can be also calculated by axle load and the identified sprung mass. This study carries out road test on the vehicle ride comfort and takes a scheme that the group of 20 km/h is used to identify sprung mass and the group of 80 km/h is used to verify the identification result. The similarity of the results from the simulation and experiments performed are, for the sprung mass, 98.59%. A conclusion can be drawn that the simple method to measure the sprung mass in the suspension systems in used vehicles, such as the vehicle shown here, is useful, simple and has sufficient precision.
Technical Paper

Special Analytical Target Cascading for Handling Performance and Ride Quality Based on Conceptual Suspension Model and Multi-body Model

2009-04-20
2009-01-1455
A Special Analytical Target Cascading (SATC) process is developed for design problem which is difficult to ascertain the targets cascaded from upper level to lower level. The methodology is applied to achieve improving Handling Performance and Ride Quality (HPRQ) of a passenger car. A bi-level hierarchical structure with target-transforming process is established based on conceptual suspension model and multi-body models. DOE, RSM and a combined optimization method of simulated annealing and Programming Quadratic Line search is applied to execute the optimization process. The result shows that HPRQ is improved through special ATC based on CSM and multi-body modeling technique.
Technical Paper

Simulation Research of a Hydraulic Interconnected Suspension Based on a Hydraulic Energy Regenerative Shock Absorber

2018-04-03
2018-01-0582
The current paper proposes a hydraulic interconnected suspension system (HIS) based on a hydraulic energy-regenerative shock absorber (HESA) comparatively with the passive suspensions. The structure and working principles of the HIS system are introduced in order to investigate the damping performance and energy regeneration characteristics of the proposed system. Then, the dynamic characteristics of the HIS-HESA system have been investigated based on a 4-DOF longitudinal half vehicle model. In the simulation, two different road inputs were used in the dynamic characterization of the HIS-HESA; the warp sinusoidal excitation, and the random road signal. In addition, a comparative analysis was provided for the dynamic responses of the half vehicle model for both the HIS-HESA and the conventional suspension. Furthermore, a parametric analysis of the HIS-HESA has been carried out highlining the key parameters that have a remarkable effect on the HIS-HESA performance.
Technical Paper

Semi-Active Control of ISD In-Wheel Motors Suspension with Dynamic Vibration Absorber

2022-03-29
2022-01-0285
Electric vehicles driven by in-wheel-motor have the advantages of compact structure and high transmission efficiency, which is one of the most ideal energy-saving, environmentally friendly, and safe driving forms in the future. However, the addition of the in-wheel-motor significantly increases the unsprung mass of the vehicle, resulting in a decrease in the mass ratio of the vehicle body to the wheel, which will deteriorate the ride comfort and safety of the vehicle. To improve the vibration performance of in-wheel-motor driven vehicles, a semi-active inerter-spring-damper (ISD) suspension with in-wheel-motor (IWM) dynamic vibration absorber (DVA) of the electric wheel is proposed in this paper. Firstly, a structure of in-wheel-motor DVA is proposed, which converts the motor into a dynamic vibration absorber of the wheel to suppress the vibration of the unsprung mass.
Journal Article

Robust Design of a Pneumatic Brake System in Commercial Vehicles

2009-04-20
2009-01-0408
The air brake system has been widely used since its great superiority over many other kinds of brake systems, but the capacity and the stability of air brake system are determined by many factors which are always uncertain and difficult to be evaluated accurately. So it is necessary to improve the robustness of this kind of brake system. In this paper, a physical model of air brake control system is made by a multi-domain physical modeling software-AMESim and the robust design for air brake system is carried out. Firstly, the key design parameters that will greatly affect on the delay time and pressure that leads to the shaking problem are obtained by using the method of design of experiment (DOE). Then, the regress of the response surface based on results of DOE and the robust design using the tolerance design are carried out. The value for those key parameters that can lead to the best performance and robustness of the air brake system are finally determined.
Technical Paper

Robust Design for Vehicle Ride Comfort and Handling with Multi-Objective Evolutionary Algorithm

2013-04-08
2013-01-0415
As is known to all, there are some contradictions between the handling and ride performance during the design process of vehicles. Sometimes owing to serious collisions of each criterion in the high-dimensional solution space, the common method to deal with the contradiction is to transform into a single target according to weights of each objective, which may not obtain a desired result. A multi-criteria approach is therefore adopted to optimize both properties and the result of a multi-criteria design is not a unique one but a series of balanced solutions. This paper is focused on the robust design of a simplified vehicle model in terms of not only ride comfort but also handling and stability using a multi-objective evolutionary algorithm (MOEA) method. Using the proposed method, the conflicting performance requirements can be better traded off. One of the most important indexes to characterize the vertical ride comfort is the acceleration of the sprung mass.
Technical Paper

Robust Design Optimization of an Shock Absorber for Enhancing Ride Performance

2013-04-08
2013-01-0995
There are many uncertain parameters in shock absorbers, which are induced by the manufacturing error, the wear of components and the aging of materials in real vehicle environment. These uncertainties often cause some deterioration of vehicle performance. To optimize the ride characteristic of a vehicle when the shock absorber includes uncertain parameters, the robust design method is used. In this paper, a Twin Tube shock absorber fluid system model has established on the multi-domain modeling environment. This model not only includes the commonly used parameters of the shock absorber but also takes into account the structure parameters of various valves in the shock absorber, which is more detailed and accurate than those models in the past literature. The robust design of the shock absorber parameters is successfully approached using the co-simulation technique, and the ride comfort performance of the vehicle is also improved.
Journal Article

Road-Feeling Simulation of SBW System Based on Kalman Filter Fusion Estimation

2023-04-11
2023-01-0779
Due to the elimination of the mechanical connection between the steering column and steering gear in the Steer-by-Wire (SBW) system, the road-feeling simulation is mainly supplied by the road-feeling motor which loads a drag torque on the steering wheel rather than the actual torque transmitted from the road. To obtain more realistic steering wheel torque, a novel feedback torque of the road-feeling motor fusion estimation method based on the Kalman filter is presented in this paper. Firstly, the model-based estimation method is utilized to estimate the aligning torque between tires and ground which is converted into the rack force through the steering system. Then the estimated rack force is used as the observed data for the Kalman Filter of the sensor-based method and the Kalman Filter-based fusion estimation method is resulted, through which the more realistic feedback torque of the road-feeling motor can be obtained.
Journal Article

Ride Optimization for a Heavy Commercial Vehicle

2014-04-01
2014-01-0843
The ride comfort of the commercial vehicle is mainly affected by several vibration isolation systems such as the primary suspension system, engine mounting system and the cab mounting system. A rigid-flexible coupling model for the truck was built and analyzed in multi-body environment (ADAMS). The method applying the excitation on the wheels center and the engine mountings in time domain was presented. The variables' effects on the ride performance were studied by design of experiment (DOE). The optimal design was obtained by the co-simulation of the ADAMS/View, iSIGHT and Matlab. It was found that the vertical root mean square (RMS) acceleration and frequency-weighted RMS acceleration on the seat track were reduced about 17% and 11% respectively at different speeds relative to baseline according to ISO 2631-1.
Technical Paper

Research on Regenerative Braking Control Strategy of Distributed EV based on Braking Intention

2018-04-03
2018-01-1342
Focusing on distributed electric vehicles with in-wheel motors, a novel regenerative braking control strategy based on braking intention is proposed. Firstly, a design scheme for the regenerative braking system is described. Four in-wheel motors and an Electro-Hydraulic Braking (EHB) system are respectively designed for regenerative braking and hydraulic braking. Then, Braking intention recognition self-learning libraries are trained based on Hidden Markov Model method, which is validated by driver-in-loop tests. According to three speed states and four braking intentions, the regenerative braking control strategy for multiple brake modes is developed. The coefficient of regenerative braking is defined to describe the intervening time and proportion of motor maximum regenerative braking.
Technical Paper

Research and Simulation of Electro-Hydraulic Braking System Based on Integrated Master Cylinder

2015-04-14
2015-01-0159
Analogous to a vacuum boosted system, Electro-Hydraulic Braking System (EHB) is free from engine vacuum and supplies a braking force proportional to driver input. The independence of engine vacuum makes it especially suitable to be used in electric vehicles (EVs) and hybrid electric vehicles (HEVs). As a key component of EHB, master cylinder is driven by the pump rather than the vacuum booster. Even if the pump fails, the cylinder can also build proper pressure. Meanwhile, in order to maintain the pedal feeling, a pedal stroke simulator is applied in the system. In this paper, aiming at decreasing the size and cost of master cylinder and providing an ideal pedal feeling without compromise of performance, a new integrated master cylinder of EHB system is designed including two parts: master cylinder and pedal stroke simulator. The key components of the integrated master cylinder are motor pump, solenoid valves and composite springs.
Technical Paper

Recursive Estimation of Vehicle Inertial Parameters Using Polynomial Chaos Theory via Vehicle Handling Model

2015-04-14
2015-01-0433
A new recursive method is presented for real-time estimating the inertia parameters of a vehicle using the well-known Two-Degree-of- Freedom (2DOF) bicycle car model. The parameter estimation is built on the framework of polynomial chaos theory and maximum likelihood estimation. Then the most likely value of both the mass and yaw mass moment of inertia can be obtained based on the numerical simulations of yaw velocity by Newton method. To improve the estimation accuracy, the Newton method is modified by employing the acceptance probability to escape from the local minima during the estimation process. The results of the simulation study suggest that the proposed method can provide quick convergence speed and accurate outputs together with less sensitivity to tuning the initial values of the unidentified parameters.
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