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A wind tunnel test program was conducted at the Langley Full Scale Tunnel (LFST) to evaluate the performance of five passive drag reduction configurations on a modern straight truck at full scale. Configurations were tested in a build-up fashion with results representing a cumulative effect. Tested configurations include a front valance, a front box fairing, a boat-tail, an ideal side-skirt, and a practical side-skirt. Configurations were evaluated over a nominal 9 degree yaw sweep to establish wind averaged drag coefficients using SAE J1252. Genuine replicate yaw sweeps were used in an uncertainty analysis. Results show up to 28% improvement in wind-averaged drag coefficient and that significant gains can be made in straight truck fuel economy, even at non-highway speeds.

Aerodynamic drag, lift, and side forces have a profound influence on fuel efficiency, vehicle speed, stability, acceleration and performance. All of these areas benefit from drag reduction and changing the lift force in favor of the operating conditions. The present study simulates the external flow field around a heavy truck with three prototype add-on drag reduction devices using a computational method. The model and the method are selected to be three dimensional and time-dependent. The Reynolds-averaged Navier Stokes equations are solved using a finite volume method. The Renormalization Group (RNG) k-ε model was elected for closure of the turbulent quantities. The run cases were chosen so that the influence of each drag reduction device could be established using a regression model from a Design of Experiments (DOEX) derived test matrix.

A computer simulation was developed to investigate the effect of wind on test track estimation of heavy truck fuel efficiency. Monte Carlo simulations were run for various wind conditions, both with and without gusts, and for two different vehicle aerodynamic configurations. The vehicle configurations chosen for this study are representative of typical Class 8 tractor trailers and use wind tunnel measured drag polars for performance computations. The baseline (control) case is representative of a modern streamlined tractor and conventional trailer. The comparison (test) case is the baseline case with the addition of a trailer drag reduction device (trailer skirt). The integrated drag coefficient, overall required power, total fuel consumption, and average rate of fuel consumption were calculated for a heavy truck on an oval test track to show the effect of wind on test results.