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When performing a transient test on a heavy-duty engine as outlined in the Code of Federal Regulations (CFR), defined regression values of engine speed, torque and power must meet specific tolerances for the test to be considered valid. Regression of actual engine feedback data against target points from a schedule defined from an engine map is performed using the method of least squares to determine the slope, intercept, coefficient of regression and standard error of the estimate. To minimize the biasing effects of time lag between actual and schedule data, shifting of the data in the time domain prior to analysis and certain point deletions are permitted. There are presently no regression criteria available for heavy duty chassis testing. This leaves facilities performing these chassis tests with no suitable guidelines to validate individual tests. This study applies the regression analysis used in engine testing to chassis testing and examines the difficulties encountered.

Partially filled tanker trucks are susceptible to rollover instabilities due to fluid sloshing. Due to the catastrophic nature of accidents involving the rollover of tanker trucks, several investigations have been conducted on the parameters affecting stability of partially filled heavy-duty tankers. Since stability of heavy-duty tankers undergoing on-road maneuvers such as braking, and/or lane changing has been an issue that concerned many researchers for a long time, a literature review has been conducted which underlines the most important contributions in this field. This review covers work done in the field of fluid-structure interaction, yaw and roll stability of heavy-vehicles, and fluid-vehicle dynamic interaction. In addition, vehicle stability issues are addressed such as jack-knifing, side slipping, vehicle geometry and container geometry among others.

Diesel particulate matter emissions, because they do not disperse as readily gaseous emissions, have a very localized effect and eventually settle to the ground not far from where they were emitted. One subset of heavy-duty diesel vehicles that warrant further attention for controlling particulate emissions matter is sanitation trucks. Cummins Inc. and West Virginia University investigated particulate emissions reduction technologies for New York City Department of Sanitation refuse trucks under the EPA Consent Decree program. Regulated emissions were measured on four retrofitted sanitation trucks with and without the DPF installed. Cummins engines powered all of the retrofitted trucks. The Engelhard DPX reduced PM emissions by 97% and 84% on the New York Garbage Truck Cycle (NYGTC) and Orange County Refuse Truck Cycle (OCRTC) respectively. The Johnson-Matthey CRT system reduced PM emissions by 81% and 87% over the NYGTC and OCRTC respectively.

Natural Gas engines are viewed as an alternative to diesel power in the quest to reduce heavy duty vehicle emissions in polluted urban areas. In particular, it is acknowledged that natural gas has the potential to reduce the inventory of particulate matter, and this has encouraged the use of natural gas engines in transit bus applications. Extensive data on natural gas and diesel bus emissions have been gathered using two Transportable Heavy Duty Vehicle Emissions Testing Laboratories, that employ chassis dynamometers to simulate bus inertia and road load. Most of the natural gas buses tested prior to 1997 were powered by Cummins L-10 engines, which were lean-burn and employed a mechanical mixer for fuel introduction. The Central Business District (CBD) cycle was used as the test schedule.

When heavy-duty truck emissions rates are expressed in distance-specific units (such as g/mile), average speed and the degree of transient behavior of the vehicle activity can affect the emissions rate. Previous one-dimensional studies have shown some correlation of distance-specific emissions rates between cycles. This paper reviews emissions data sets from the 5-mode CARB Heavy Heavy-Duty Diesel Truck (HHDDT) Schedule, the Heavy Duty Urban Dynamometer Driving Schedule (UDDS) and an inspection and maintenance cycle, known as the AC5080. A heavy-duty chassis dynamometer was used for emissions characterization along with a full-scale dilution tunnel. The vehicle test weights were simulated at 56,000 lbs. Two-dimensional correlations were used to predict the emissions rate on one mode or cycle from the rates of two other modes or cycles.

Emissions tests for heavy -duty diesel-fueled engines and vehicles are normally performed using engine dynamometers and chassis dynamometers, respectively, with laboratory grade gaseous concentration measurement analyzers and supporting test equipment. However, a considerable effort has been recently expended on developing in-use, on-board tools to measure brake-specific emissions from heavy -duty vehicles with the highest degree of accuracy and precision. This alternative testing methodology would supplement the emissions data that is collected from engine and chassis dynamometer tests. The on-board emissions testing methodology entails actively recording emissions and vehicle operating parameters (engine speed and load, vehicle speed etc.) from vehicles while they are operating on the road. This paper focuses on in-use measurements of NOX with zirconium oxide sensors and other portable NOX detectors.

Concern over health effects associated with diesel exhaust and debate over the influence of high number counts of particles in diesel exhaust prompted research to develop a methodology for diesel particulate matter (PM) characterization. As part of this program, a tractor truck with an electronically managed diesel engine and a dynamometer were installed in the Old Dominion University (ODU) Langley full-scale wind tunnel. This arrangement permitted repeat measurements of diesel exhaust under realistic and reproducible conditions and permitted examination of the steady exhaust plume at multiple points. Background particle size distribution was characterized using a Scanning Mobility Particle Sizer (SMPS). In addition, a remote sampling system consisting of a SMPS, PM filter arrangement, and carbon dioxide (CO2) analyzer, was attached to a roving gantry allowing for exhaust plume sampling in a three dimensional grid. Raw exhaust CO2 levels and truck performance data were also measured.

The study was aimed at assessing in-use emissions of a USEPA 2010 emissions-compliant heavy-duty diesel vehicle powered by a model year (MY) 2011 engine using West Virginia University's Transportable Emissions Measurement System (TEMS). The TEMS houses full-scale CVS dilution tunnel and laboratory-grade emissions measurement systems, which are compliant with the Code of Federal Regulation (CFR), Title 40, Part 1065 [1] emissions measurement specifications. One of the specific objectives of the study, and the key topic of this paper, is the quantification of greenhouse gas (GHG) emissions (CO2, N2O and CH4) along with ammonia (NH3) and regulated emissions during real-world operation of a long-haul heavy-duty vehicle, equipped with a diesel particulate filter (DPF) and urea based selective catalytic reduction (SCR) aftertreatment system for PM and NOx reduction, respectively.

In order to comply with stringent 2010 US-Environmental Protection Agency (EPA) on-road, Heavy-Duty Diesel (HDD) emissions regulations, the Selective Catalytic Reduction (SCR) aftertreatment system has been judged by a multitude of engine manufacturers as the primary technology for mitigating emissions of oxides of nitrogen (NOx). As virtually stand-alone aftertreatment systems, SCR technology further represents a very flexible and efficient solution for retrofitting legacy diesel engines as the most straightforward means of cost-effective compliance attainment. However, the addition of a reducing agent injection system as well as the inherent operation limitations of the SCR system due to required catalyst bed temperatures introduce new, unique problems, most notably that of ammonia (NH₃) slip.

Exhaust gas composition and particulate matter emission levels were obtained from in-use heavy duty transit buses powered by 6V-92TA engines with different fuels. Vehicles discussed in this study were pulled out of revenue service for a day, in Phoenix, AZ, Pittsburgh, PA and New York, NY and tested on the Transportable Heavy Duty Vehicle Emissions Testing Laboratory employing a transient chassis dynamometer. All the vehicles, with engine model years ranging from 1982 to 1992, were operated on the Federal Transit Administration Central Business District Cycle. Significant reductions in particulate matter emissions were observed in the 1990-1992 model year vehicles equipped with the trap oxidizer systems. Testing vehicles under conditions that represent “real world” situations confirmed the fact brought to light that emission levels are highly dependent upon the maintenance and operating conditions of the engines.

Few real-world data exist to describe the contribution of diesel vehicles to the emissions inventory, although it is widely acknowledged that diesel vehicles are a significant contributor to oxides of nitrogen (NOx) and particulate matter (PM) in Southern California. New data were acquired during the Gasoline/Diesel PM Split Study, designed to collect emissions data for source profiling of PM emissions from diesel- and gasoline-powered engines in the South Coast (Los Angeles) Air Basin in 2001. Regulated gases, PM and carbon dioxide (CO2) were measured from 34 diesel vehicles operating in the Southern California area. Two were transit buses, 16 were trucks over 33,000 lbs. in weight, 8 were 14,001 lbs. to 33,000 lbs. in weight and 8 were under 14,001 lbs. in weight. The vehicles were also grouped by model year for recruiting and data analysis.

Synthetic diesel fuel can be made from a variety of feedstocks, including coal, natural gas and biomass. Synthetic diesel fuels can have very low sulfur and aromatic content, and excellent autoignition characteristics. Moreover, synthetic diesel fuels may also be economically competitive with California diesel fuel if produced in large volumes. Previous engine laboratory and field tests using a heavy-duty chassis dynamometer indicate that synthetic diesel fuel made using the Fischer-Tropsch (F-T) catalytic conversion process is a promising alternative fuel because it can be used in unmodified diesel engines, and can reduce exhaust emissions substantially. The objective of this study was a preliminary assessment of the emissions from older model transit operated on Mossgas synthetic diesel fuel. The study compared emissions from transit buses operating on Federal no. 2 Diesel fuel, Mossgas synthetic diesel (MGSD), and a 50/50 blend of the two fuels.

The fuel cell bus program at Georgetown University (GU) has directed the operational development and testing of three hybrid fuel cell powered buses for transit operation. These are the world's first liquid-fueled, fuel cell powered road vehicles. This paper describes the emissions testing of one of these buses on a heavy duty chassis dynamometer at West Virginia University (WVU). The tested bus was driven by a 120 kW DC motor and utilized a 50 kW phosphoric acid fuel cell (PAFC) as an energy source with a 100 kW battery for supplemental power. A methanol/water fuel mixture was converted by a steam reformer to a hydrogen rich gas mixture for use in a fuel cell stack. Emissions from the reformer, fuel cell stack and startup burner were monitored for both transient and steady-state operation.

In characterizing the emissions from mobile sources, it is essential that the vehicle be exercised in a way that reasonably represents typical in-use behavior. A heavy-heavy duty diesel truck (HHDDT) test schedule was developed from speed-time data gathered during two Air Resources Board-sponsored truck activity programs. The data were divided into four modes, termed Idle, Creep, Transient and Cruise Modes, in order of increasing speed. For the last three modes, speed-time schedules were created that represented all the data in that mode. Statistical parameters such as average speed, stops per unit distance, kinetic energy, maximum speed and acceleration and deceleration values were considered in arriving at these schedules. The schedules were evaluated using two Class 8 over-the-road tractors on a chassis dynamometer. Emissions were measured using a full-scale dilution tunnel, filtration for particulate matter (PM), and research grade analyzers for the gases.

The California Air Resources Board (ARB) developed a Medium Heavy-Duty Truck (MHDT) schedule by selecting and joining microtrips from real-world MHDT. The MHDT consisted of three modes; namely, a Lower Speed Transient, a Higher Speed Transient, and a Cruise mode. The maximum speeds of these modes were 28.9, 58.2 and 66.0 mph, respectively. Each mode represented statistically selected truck behavior patterns in California. The MHDT is intended to be applied to emissions characterization of trucks (14,001 to 33,000lb gross vehicle weight) exercised on a chassis dynamometer. This paper presents the creation of the MHDT and an examination of repeatability of emissions data from MHDT driven through this schedule. Two trucks were procured to acquire data using the MHDT schedule. The first, a GMC truck with an 8.2-liter Isuzu engine and a standard transmission, was tested at laden weight (90% GVW, 17,550lb) and at unladen weight (50% GVW, 9,750lb).

In an effort to develop engine/vehicle test methods that will reflect real-world emission characteristics, West Virginia University (WVU) designed and conducted a study on a Class-8 tractor with an electronically controlled diesel engine that was mounted on a chassis dynamometer in the Old Dominion University Langley full-scale wind tunnel. With wind speeds set at 88 km/hr in the tunnel, and the tractor operating at 88 km/hr on the chassis dynamometer, a Scanning Mobility Particle Sizer (SMPS) was employed for measuring PM size distributions and concentrations. The SMPS was housed in a container that was attached to a three-axis gantry in the wind tunnel. Background PM size-distributions were measured with another SMPS unit that was located upstream of the truck plume. Ambient temperatures were recorded at each of the sampling locations. The truck was also operated through transient tests with vehicle speeds varying from 65 to 88 km/hr, with a wind speed of 76 km/hr.

The Tapered Element Oscillating Microbalance (TEOM) measures captured particle mass continuously on a small filter held on an oscillating element. In addition to traditional filter-based particulate matter (PM) measurement, a TEOM was used to characterize PM from the dilute exhaust of trucks examined in two phases (Phase 1.5 and Phase 2) of the Coordinating Research Council (CRC) Heavy-Duty Vehicle Emissions Inventory Project E-55/E-59. Test schedules employed were the Heavy Heavy-Duty Diesel Truck (HHDDT) test schedule that consists of four modes (Idle, Creep, Transient and Cruise), the HHDDT Short (HHDDT_S) which represents high-speed freeway operation, and the Heavy-Duty Urban Dynamometer Driving Schedule (UDDS). TEOM results were on average 6% lower than those from traditional particulate filter weighing. Data (in units of g/cycle) were examined by plotting cycle-averaged TEOM mass against filter mass. Regression (R2) values for these plots were from 0.88 to 0.99.

Emissions from heavy-duty vehicles may be reduced through the introduction of clean diesel formulations, and through the use of catalyzed particulate matter filters that can enjoy increased longevity and performance if ultra-low sulfur diesel is used. Twenty over-the-road tractors with Detroit Diesel Series 60 engines were selected for this study. Five trucks were operated on California (CA) specification diesel (CARB), five were operated on ARCO (now BP Amoco) EC diesel (ECD), five were operated on ARCO ECD with a Johnson-Matthey Continuously Regenerating Technology (CRT) filter and five were operated on ARCO ECD with an Engelhard Diesel Particulate Filter (DPX). The truck emissions were characterized using a transportable chassis dynamometer, full-scale dilution tunnel, research grade gas analyzers and filters for particulate matter (PM) mass collection. Two test schedules, the 5 mile route and the city-suburban (heavy vehicle) route (CSR), were employed.

Recent interest in the effect of engine life on vehicle emissions, particularly those from alternately fueled engines, has led to a need to test heavy duty trucks in the field over their lifetime. West Virginia University has constructed two transportable laboratories capable of measuring emissions as a vehicle is driven through a transient test schedule. Although the central business district (CBD) cycle is well accepted for bus testing, no time-based schedule suited to the testing of class 8 trucks with unsynchronized transmissions is available. The Federal Test Procedure for certifying heavy duty engines can be translated with some difficulty into a flat road chassis cycle although original data clearly incorporated unpredictable braking and inclines. Two methods were attempted for this purpose, but only an energy conservation method proved practical.

West Virginia University characterized the emissions and fuel economy performance of a 30-foot 2010 transit bus equipped with urea selective catalytic reduction (u-SCR) exhaust aftertreatment. The bus was exercised over speed-time driving schedules representative of both urban and on-highway activity using a chassis dynamometer while the exhaust was routed to a full-scale dilution tunnel with research grade emissions analyzers. The Paris speed-time driving schedule was used to represent slow urban transit bus activity while the Cruise driving schedule was used to represent on-highway activity. Vehicle weights representative of both one-half and empty passenger loading were evaluated. Fuel economy observed during testing with the urban driving schedule was significantly lower (55%) than testing performed with the on-highway driving schedule.