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Technical Paper

Zero Wear Analysis of an Injector Coupling

1990-10-01
902239
The coupling is an integral part of the Cummins CELECT electronically controlled injector. Excessive wear was observed on early designs of the coupling and coupling bore. The coupling wear was caused by a high stress concentration and excessive side loading of the coupling as it slid against the coupling bore. The zero wear theory was used to develop a coupling design where the maximum wear depth does not exceed half the peak to peak surface finish (zero wear) over the life of the engine. The side load exerted on the coupling was compared with the calculated contact pressure for zero wear. The undesirable effects of a square edge stress concentration are discussed in the zero wear model. The physical effects of the sharp edge and chamfered coupling edge are reported, but not analyzed in this paper. Three different coupling designs were investigated by applying the zero wear concept.
Technical Paper

World Fuels and Modern Fuel Systems - A Path to Coexistence

2015-09-29
2015-01-2818
All around the world, steps are being taken to improve the quality of our environment. Prominent among these are the definition, implementation, and attainment of increasingly stringent emissions regulations for all types of engines, including off-highway diesels. These rigorous regulations have driven use of technologies like after-treatment, advanced air systems, and advanced fuel systems. Fuel dispensed off-highway is routinely and significantly dirtier than fuel from on-highway outlets. Furthermore, fuels used in developing countries can be up to 30 times dirtier than the average fuels in North America. Poor fuel cleanliness, coupled with the higher pressures and performance demands of modern fuel systems, create life challenges greater than encountered with cleaner fuels. This can result in costly disruption of operations, loss of productivity, and customer dissatisfaction in the off-highway market.
Standard

Wiring Distribution Systems for Off-Road, Self-Propelled Work Machines

2010-05-11
HISTORICAL
J1614_201005
This SAE Standard specifies requirements and design guidelines for electrical wiring systems of less than 50 V and cable diameters from 0.8 to 19 mm2 used on off-road, self-propelled earthmoving machines as defined in SAE J1116 and agricultural tractors as defined in ASAE S390.
Standard

Wiring Distribution Systems for Off-Road, Self-Propelled Work Machines

2012-09-13
HISTORICAL
J1614_201209
This SAE Standard specifies requirements and design guidelines for electrical wiring systems of less than 50 V and cable diameters from 0.35 to 19 mm2 used on off-road, self-propelled earthmoving machines as defined in SAE J1116 and agricultural tractors as defined in ASAE S390.
Standard

Wiring Distribution Systems for Off-Road, Self-Propelled Work Machines

2018-11-21
CURRENT
J1614_201811
This SAE Standard specifies requirements and design guidelines for electrical wiring systems of less than 50 V and cable diameters from 0.35 to 19 mm2 used on off-road, self-propelled earthmoving machines as defined in SAE J1116 and agricultural tractors as defined in ASAE S390.
Technical Paper

Wire Braid Angle Response Characteristics in Hydraulic Hose

1997-09-08
972706
This report is concerned with the effects of braid angle on the behavior of hydraulic hose. For equilibrium conditions to exist, and if the braid layers are assumed to bear tension forces only, the angle of the reinforcement layers must be along that of the total force exerted by the internal pressure. This is the neutral angle θN, which has a theoretical value of 54.74° (54°44′). It is possible to hypothesize a fretting wear model in which wires move on top of one another inside a braid layer if the braid angle is different from this theoretical neutral angle. Even though theoretical claims are made by some technical professionals, the hydraulic hose industry has been successfully making hoses with non-neutral braid angles for years. Testing and application have shown that fretting wear is not a principal cause of hose failure and fatigue.
Journal Article

Windshield Glare from Bus Interiors: Potential Impact on City Transit Drivers at Night

2019-11-15
Abstract Windshield glare at night is a safety concern for all drivers. Public transit bus drivers also face another concern about glare caused by interior lighting sources originally designed for passenger safety. The extent to which interior light reflections contribute to glare is unknown. Unique methods for measuring discomfort and disability glare during bus driving were developed. An initial simulation study measured windshield luminance inside of a New Flyer D40LF diesel bus parked in a controlled, artificial, totally darkened test environment. Findings indicated significant disability glare (from elevated luminance) in the drivers’ primary field of view due to interior reflections. Any reduction in contrast would result in less prominent glare if actual driving conditions differ. To assess this, levels of windshield glare were also measured with the bus parked on the roadside under the “background glow” of the urban environment.
SAE MOBILUS Subscription

Wiley Cyber Security Collection Add-On

2018-03-23
As an annual subscription, the Wiley Cyber Security Collection Add-On is available for purchase along with one or both of the following: Wiley Aerospace Collection Wiley Automotive Collection The titles from the Wiley Cyber Security Collection are included in the SAE MOBILUS® eBook Package. Titles: Network Forensics Penetration Testing Essentials Security in Fixed and Wireless Networks, 2nd Edition The Network Security Test Lab: A Step-by-Step Guide Risk Centric Threat Modeling: Process for Attack Simulation and Threat Analysis Applied Cryptography: Protocols, Algorithms and Source Code in C, 20th Anniversary Edition Computer Security Handbook, Set, 6th Edition Threat Modeling: Designing for Security Other available Wiley collections: Wiley SAE MOBILUS eBook Package Wiley Aerospace Collection Wiley Automotive Collection Wiley Computer Systems Collection Add-On (purchasable with the Wiley Aerospace Collection and/or the Wiley Automotive Collection)
Standard

Wheels/Rims—Trucks—Performance Requirements and Test Procedures

1999-03-01
HISTORICAL
J267_199903
This SAE Recommended Practice provides minimum performance requirements and uniform laboratory procedures for fatigue testing of wheels and demountable rims intended for normal highway use on trucks, buses, truck-trailers, and multipurpose vehicles. For other wheels intended for normal highway use and temporary use on passenger cars, light trucks, and multipurpose vehicles, see SAE J328. For wheels used on trailers drawn by passenger cars, light trucks, or multipurpose vehicles, see SAE J1204. For bolt together military wheels, see SAE J1992. This document does not cover other special application wheels and rims.
Standard

Wheels/Rims—Performance Requirements and Test Procedures—Truck and Bus

2007-12-10
HISTORICAL
J267_200712
This SAE Recommended Practice provides minimum performance requirements and uniform laboratory procedures for fatigue testing of wheels and demountable rims intended for normal highway use on trucks, buses, truck-trailers, and multipurpose vehicles. For other wheels intended for normal highway use and temporary use on passenger cars, light trucks, and multipurpose vehicles, see SAE J328. For wheels used on trailers drawn by passenger cars, light trucks, or multipurpose vehicles, see SAE J1204. For bolt together military wheels, see SAE J1992. This document does not cover other special application wheels and rims.
Standard

Wheels/Rims—Military Vehicles—Test Procedures and Performance Requirements

2001-03-31
HISTORICAL
J1992_200103
This SAE Recommended Practice provides minimum performance requirements and uniform laboratory procedures for fatigue testing of disc wheels, demountable rims, and bolt-together wheels intended for normal highway use on military trucks, buses, truck-trailers, and multipurpose vehicles. For wheels and rims intended for normal highway use by trucks, see SAE J267. For wheels intended for normal highway use by passenger cars, light trucks, and multipurpose vehicles, see SAE J328. For wheels used on trailers drawn by passenger cars, light trucks, or multipurpose vehicles, see SAE J1204. This document does not cover off-highway or other special application wheels and rims.
Standard

Wheels/Rims - Truck and Bus - Performance Requirements and Test Procedures for Radial and Cornering Fatigue

2021-02-04
CURRENT
J267_202102
This SAE Recommended Practice provides minimum performance target and uniform laboratory procedures for fatigue testing of wheels and demountable rims intended for normal highway use on trucks, buses, truck-trailers, and multipurpose vehicles. Users may establish design criteria exceeding the minimum performance target for added confidence in a design. The cycle target noted in Tables 1 and 2 are based on Weibull statistics using two parameter, median ranks, 50% confidence level and 90% reliability, and beta equal to two, typically noted as B10C50. For other wheels intended for normal highway use and temporary use on passenger cars, light trucks, and multipurpose vehicles, refer to SAE J328. For wheels used on trailers drawn by passenger cars, light trucks, or multipurpose vehicles, refer to SAE J1204. For bolt together military wheels, refer to SAE J1992. This document does not cover other special application wheels and rims.
Standard

Wheels/Rims - Truck and Bus - Performance Requirements and Test Procedures for Radial and Cornering Fatigue

2014-11-25
HISTORICAL
J267_201411
This SAE Recommended Practice provides minimum performance requirements and uniform laboratory procedures for fatigue testing of wheels and demountable rims intended for normal highway use on trucks, buses, truck-trailers, and multipurpose vehicles. Users may establish design criteria exceeding the minimum performance requirement for added confidence in a design. The cycle requirements noted in Tables 1 and 2 are based on Weibull statistics using 2 parameter, median ranks, 50% confidence level and 90% reliability, and beta equal to 2, typically noted as B10C50. For other wheels intended for normal highway use and temporary use on passenger cars, light trucks, and multipurpose vehicles, see SAE J328. For wheels used on trailers drawn by passenger cars, light trucks, or multipurpose vehicles, see SAE J1204. For bolt together military wheels, see SAE J1992. This document does not cover other special application wheels and rims.
Standard

Wheels - Lateral Impact Test Procedure - Road Vehicles

2023-12-13
CURRENT
J175_202312
The SAE Recommended Practice establishes minimum performance requirements and related uniform laboratory test procedures for evaluating lateral (curb) impact collision resistance of all wheels intended for use on passenger cars and light trucks.
Technical Paper

Wheel Hub Cracks of Heavy-Duty Vehicles due to Drum Brake Shoe-Lining Wear, Friction, and Self-Lock

2024-03-21
2024-01-5037
Wheel hubs with drum brakes of heavy-duty vehicles rarely broke, but some suddenly cracked in the 2000s. The cause of damage was said to be a lack of hub strength. However, the case was suspicious because the hubs were produced according to the design guidelines by the JSAE. In the 1990s, brake shoe-lining materials were changed from asbestos to non-asbestos for people’s health. The brake squeal and abnormal self-lock frequently occurred because of the increased friction coefficient between drum and shoe lining in the case of the leading–trailing type. The mechanical friction coefficient changes with the material and the contact angle, which varies with the wear of shoe lining and the drum temperature. In the previous report, the deformation of the wheel hub under the abnormal self-lock was verified by observing the change of hub attitude in model test equipment.
Journal Article

Wheel Chock Key Design Elements and Geometrical Profile for Truck Vehicle Restraint

2018-06-06
Abstract Wheel chocks are rather simple compliant mechanisms for stabilizing vehicles at rest. However, chocks must be carefully designed given the complex interaction between the chock and the tire/suspension system. Despite their importance for safety, literature is surprisingly limited in terms of what makes a wheel chock efficient. Using simple but reliable quasi-static mechanical models, this study identifies mechanical requirements that help to avoid a number of failure modes associated with many existing wheel chocks. Given that chock grounding is not always possible, a chock’s maximum restraining capacity is only obtained when the wheel is completely supported by the chock. A generic chock profile is proposed to achieve this objective while mitigating undesirable failure modes. The profile is based on fundamental mechanical principles and no assumption is made on the load interaction between the chock and the wheel.
Journal Article

Weld Fatigue Damage Assessment of Rail Track Maintenance Equipment: Regulatory Compliance and Practical Insights

2024-03-04
Abstract The use of appropriate loads and regulations is of great importance in weld fatigue assessment of rail on-track maintenance equipment and similar vehicles for optimized design. The regulations and available loads, however, are often generalized for several categories, which proves to be overly conservative for some specific categories of machines. EN (European Norm) and AAR (Association of American Railroads) regulations play a pivotal role in determining the applicable loads and acceptance criteria within this study. The availability of track-induced fatigue load data for the cumulative damage approach in track maintenance machines is often limited. Consequently, the FEA-based validation of rail track maintenance equipment often resorts to the infinite life approach rather than cumulative damage approach for track-induced travel loads, resulting in overly conservative designs.
Technical Paper

Weight and Cost Effective FUPD Design for N3 Category Vehicles

2016-02-01
2016-28-0196
Front under run protection device (FUPD) is a regulatory requirement for passive safety of N2 & N3 category vehicle. This device gives effective protection for small vehicles (M1 or N1 category) against under running of big vehicles (N2 & N3 category) in the event of a frontal collision. FUPD generally consists of the front under run protector (FUP) and its mounting structure. As the compliance load target for N3 category is high, the FUP required achieving regulation target need to have high rigidity. This increases its size and hence the weight, Increase in weight has impact on payload and cost. To curtail the weight of FUP, in general Aluminum with higher strength is in use, but use of Aluminum increases the cost. So the main challenge in FUPD design is to achieve the design with optimal system weight & cost.
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