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The introduction of stringent EPA 2015 regulations for locomotive / marine engines and IMO 2016 Tier III marine engines initiates the need to develop large diesel engine aftertreatment systems to drastically reduce emissions such as SOx, PM, NOx, unburned HC and CO. In essence, the aftertreatment systems must satisfy a comprehensive set of performance criteria with respect to back pressure, emission reduction efficiency, mixing, urea deposits, packaging, durability, cost and others. For on-road and off-road vehicles, urea-based SCR has been the mainstream technology to reduce NOx emissions. For category II marine engines with single cylinder displacement volumes between 7 liters and 30 liters, IMO III (Tier IV) emission regulations dictate approximately 80% reduction of NOx emissions vs. Tier II emission regulations [1]. Urea / ammonia SCR is being considered as an enabling technology to achieve IMO III regulations without significant impacts on engine performance and fuel economy.

Refuse trucks are used in many communities for garbage collection and compression in China. This article introduces representative driving cycles of refuse trucks in multiple cities. System configuration is described first. Then, traditional pedal map, shift-pattern, and shift-point are used as basis to optimize energy utilization for specific hybrid configurations under refuse truck driving situation. Since AC power is used as source for garbage compression, to take advantage of such operating characteristics, engine start and stop technology can be a viable technology to improve fuel economy. Experiments are conducted to reach the conclusions.

Hybrid bulldozers use less fuel by providing better efficiency and fewer emissions, which was confirmed by one Caterpillar application of D7E in the market in 2010. To take advantages of the series hybrid bulldozer system, Chinese government launched similar hybrid bulldozer with independent double motor design. The Hybrid Bulldozer Power-Train system includes 14 components including motor, motor control system, engine, super capacitor to BMS and etc. This specific hybrid architecture, compared with D7E, removes the complicated hydraulic steering system. Instead, the steering function was developed by running both traction motors, further simplifying the power-train system. A Diesel engine is used to propel the attached generator to produce AC power which is then converted to DC power and connected with the main power link (super capacitor). DC power is finally converted back to AC to propel those two independent traction motors. CAN network is applied for communication.

Multiple suppliers have developed new cordierite 10.5″ OD substrates in China market. One key issue is to evaluate the feasibility of their applications to diesel SCR markets. To this end, test procedures were conceived and performed towards multiple substrate characteristics. Besides typical parameters such as product dimensions, structures, and material strength, thermo-mechanical properties were characterized by hot vibration, thermal shock and thermal cycle tests. Flow performance before and after tests was characterized by a hot flow bench. Four suppliers were selected to provide product samples which went through these developed rigorous test procedures. Comparisons of multiple properties were made. Conclusions regarding their applicability and recommendations for future work are provided at the end.

To satisfy China IV emissions regulations, diesel truck manufacturers are striving to meet increasingly stringent Oxides of Nitrogen (NOx) reduction standards. Heavy duty truck manufacturers demand compact urea SCR NOx abatement designs, which integrate injectors, NOx sensors and necessary components on SCR can in order to save packaging space and system cost. To achieve this goal, aftertreatment systems need to be engineered to achieve high conversion efficiencies, low back pressure, no urea deposit risks and good mechanical durability. Initially, a baseline Euro IV Urea SCR system is evaluated because of concerns on severe deposit formation. Systematic enhancements of the design have been performed to enable it to meet multiple performance targets, including emission reduction efficiency and low urea deposit risks via improved reagent mixing, evaporation, and distribution. Acoustic performance has been improved from the baseline system as well.

With introductions of stringent diesel engine emission regulations, the DOC and DPF systems have become the mainstream technology to eliminate soot particles through diesel combustion under various operation conditions. Urea-based SCR has been the mainstream technical direction to reduce NOx emissions. For both technologies, low-temperature conditions or cold start conditions pose challenges to activate DOC or SCR emission-reduction performance. To address this issue, mini or full flow burner systems may be used to increase exhaust temperature to reach DOC light-off or SCR initiation temperature by combustion of diesel fuel. In essence, the burner systems incorporate a fuel injector, spray atomization, proper fuel / air mixing mechanisms, and combustion control as independent heat sources.