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The Closed Ecology Experiment Facilities (CEEF) have been under construction in northern Japan since 1994. These facilities contain the Closed Plant Experiment Facility (CPEF), as well as other facilities, in all of which, Controlled Ecological Life Support Systems (CELSS) research and development can be conducted. The CPEF includes two Plant Cultivation Modules (PCMs), which contain a PCM consists of three 30m2 closed cultivation rooms illuminated solely by lamps and a 165.1m3 preparation room, and a PCM consists of a 60m2 closed cultivation room illuminated by natural light and supplemental lamps and a 88.8m3 preparation room, and a Material Circulation System (MCS). Measured rate of air exchange between a 30m2 cultivation room and the preparation room was 0.48% hour-1, and that for a 60m2 cultivation room was about 0.11% hour-1. Air leak rate of the PCM as a whole was less than 0.01% hour-1 under isothermal and equal pressure condition.

Two-week closed habitation experiments were repeated three times using Closed Ecology Experiment Facilities (CEEF) to evaluate the capability of advanced life support systems. The CEEF is a two-manned system. Four crew members, termed econauts, inhabited the CEEF, taking turns at one-week shifts in pairs. Each econaut underwent three habitations. In order to evaluate the state of health of the crew, medical examinations were carried out before, immediately after and two months after the series of habitations. Physical data such as blood pressure, body temperature and body weight were monitored during each habitation. In 2005, though calorie intake and expenditure were well balanced, a temporary reduction in body weight was observed. As a countermeasure in 2006, econauts began their habitation diet one week before habitation to adapt their condition. As a result, total serum cholesterol significantly decreased after the series of habitations.

In the closed environments such as manned space station, it is necessary to remove contaminant gas to keep a suitable environment. Removal of gaseous contaminants generated from crew, animals, and plants is important function to keep the environment below the allowable level in the Closed Ecology Experiment Facilities (abbreviated as CEEF). CEEF consist of three modules for habitat, animal and plant, the supporting facilities for each module and a plant cultivation facility. CEEF are scheduled to be constructed from 1994 in Aomori Prefecture, northern part of Japan. For designing Trace Contaminant Control Assembly (TCCA) for CEEF, the following six (6) trace contaminants have been selected as major contaminant gas in CEEF; Ammonia (NH3) Methane (CH4) Ethylene (C2H4) Carbon Monoxide (CO) Nitrogen Dioxide (NO2) Sulfur Dioxide (SO2) Ethylene is well-known as an aggressive contaminant to plant growth and maturity.

The simulation test for the controlled ecological life support system is planned by Institute for Environmental Sciences (IES) of Japan. The purpose of this test is to confirm that in the closed space, the environmental and life support system is normally carried out. The establishments to perform the simulation test has been constructed at Rokkasho-mura village, Aomori prefecture, in Japan. We have been developed “Oxygen Recovery System” which decompose carbon dioxide (CO2) and regenerate oxygen(O2), for the simulation test. The oxygen recovery system consists of a equipment to reduce CO2 using the Sabatier method and a equipment to regenerate oxygen using water electrolysis method (Refer to Figure 1). And this reaction principle is as follows; The carbon dioxide is produced by the respiration of human, animals and plants. The carbon dioxide is reduced to methane and water using hydrogen in the first reaction.

A simulation of an open mode system experiment was run using the same experimental conditions as an integration test conducted from September 1999 to February 2000 using the Closed Plant Experiment Facility at the Institute for Environmental Sciences in order to evaluate the operation of closed mode system to be conducted in future. Operation of the open mode system experiment required a supply of water and carbon dioxide from the outside, and the discharge of nutrient waste water and oxygen. The present simulation verified the feasibility of using non-integrated wet-oxidation processor, nutrient synthesis unit and nutrient waste water processor connected within a closed mode system, and it was confirmed that sufficient material circulation could be achieved when rice and soybeans were divided into six beds with different growing stages to facilitate control of the nutrient solution.

Before a series of overall material circulation in an experimental system including crops, animals and humans, technical examinations for the development of a waste processing system were conducted for incorporating the system to the Closed Ecology Experiment Facilities (CEEF). The examinations are intended to validate the function of the carbonization and incineration processing units which were installed in the CEEF in 2006. Using different mock-up samples, examinations have been carried out to verify the function and capability of the whole system, including the waste carbonization processing unit, incineration processing unit, exhaust gas tank and the exhaust gas processing unit. In an examination using filter paper pulp as a mock-up sample, processing time in each unit was checked. The processing times needed for carbonization and incineration processing were 5.7 and 2.6 hours, respectively.

In space utilization, an enormous amount of freshwater for drinking, daily use, hydroponics. is used and recycled in a closed habitat. We have developed culture-independent techniques to analyze microbial cells at the single level, a cell itself, and also community level. By using these methods such as fluorescent vital staining (double staining with carboxyfluorescein diacetate and 4′,6-diamidino-2-phenyl indole), microcolony method and denaturing gradient gel electrophoresis (DGGE), bacterial abundance and their physiological activity in freshwater used in Closed Ecology Experiment Facilities (CEEF) “Mini-Earth” were determined.

The basal metabolism of the Candidate Animal is mainly on energy metabolism that was estimated for future animal breeding in CEEF as preliminary research. The amounts of gas exchange in the respiration and heat production of the Shiba goat (native Japanese goat) were analyzed to predict energy and material flow of the animal breeding system in the Closed Ecology Experiment Facilities (CEEF). Experimental animals were fed Timothy hay or inedible parts of rice cultivated in CEEF. The feces and urine were collected during the 7-day metabolism measurement period after a 2-week preliminary breeding period. The O2 consumption, CO2 production, and CH4 production were measured by a mass spectrometric respiration gas analysis system on the 7th day of the metabolism measurement period. Heat production was also obtained from these data. O2 consumption, CO2 production and CH4 production were 100.3 - 153.8 L, 127.2 - 174.0 L and 5.7 - 10.8 L per day (at 0°C, 0.101MPa), respectively.

In the Closed Ecology Experiment Facilities (CEEF), waste materials such as plant inedible parts, feces and urine of animal and human, and garbage are to be decomposed to inorganic materials by a physical and chemical (P/C) process; Wet Oxidation (W/O). It is known that significant part of nitrogen (N) in the waste materials is reduced to gaseous nitrogen (N2) through W/O process. There is also some deposition of minerals such as iron (Fe) and phosphorous (P) through W/O process. Nitrogen Fixation Subsystem (NFS) produces ammonia (NH3) which is one of end products of NFS, from N2 separated from module air and hydrogen (H2) derived from electrolyses of water, and also produces nitrate (HNO3) from a part of the NH3 and oxygen (O2) derived from electrolyses of water. As another end product of NFS, ammonium nitrate (NH4NO3) is produced from the HNO3 and a part of the NH3.

The Closed Ecology Experiment Facilities (CEEF) were installed to collect data for estimation of transfer of radionuclides from atmosphere to humans in the ecosystem. The first target among the radio-nuclides is 14C. In order to validate function of material circulation in an experimental system constructed in the CEEF, circulation of air constituents, water and materials in waste was demonstrated connecting the Closed Plant Experiment Facility (CPEF) and the Closed Animal and Human habitation Experiment Facility (CAHEF) of the CEEF, since 2005 to 2007. The CPEF has a Plant Cultivation Module (PCM), which comprises of three plant chambers illuminated solely by artificial lighting, one plant chamber illuminated by both natural and artificial lighting, a space for preparation, and an airlock, and a physical/chemical material circulation system.

The Nitrogen Fixation System (NFS) which produces ammonia and nitric acid from nitrogen and water has been developed. The NFS is one essential part of material circulation system of the CEEF (Closed Ecological Experiment Facility) the first Japanese CELSS experiment facility. Basically, physico-chemical and some new technologies are utilized as elemental processes in the NFS. Low pressure ammonia synthesis, ammonia enrichment with PSA and water electrolysis with SPE are such new technologies. We designed and installed the NFS as a subsystem of CEEF. The capacity of the NFS is 125g/day as fixed nitrogen. First operation of NFS is expected to be done early fiscal year of 1996 in CEEF.

The Closed Ecology Experiment Facilities (CEEF), designed to simulate material circulation, is an artificial closed agricultural ecosystem with plants, humans, and animals. The drying toilet system “DRI-LET®” had been installed in the habitation module as a human waste processor for material circulation by carbonizing. Carbonizing of human waste has advantages in life support systems because it can minimize the total volume and weight of human waste. However, this toilet system releases many gases during processing. In particular, NO2 concentration in the habitation module increased up to 4 ppm when one person used the toilet system. In this paper, we report NO and NO2 behavior in the habitation module during experiments and a method to reduce their concentrations by using NO and NO2 adsorbent.

We propose a new recovery system for NaCl from human urine. The system has an electrodialysis (ED) part and a crystallization part. Separation and concentration characteristics of the system are discussed for fundamental experiments of the ED and crystallization parts. Concentrated NaCl-KCl mixed solution is obtained using the ED process from simulated oxidized urine and sweat which include Ca2+ and S042- ions. Then, the crystallization process is used to separate about 80% of the NaCl from the ED treated solution. The experimental studies indicate that the mineral recovery system we proposed can recover NaCl from waste water of a CEEF.

IES (Institute for Environmental Sciences) is now constructing CEEF at Rokkasho, Aomori, Japan. The simulation for material flow is made based on a system model of CEEF, which includes one person and 7 plant species of Rice, Soybean, Komatsuna, Sesame, Tomato, Potato and Buckwheat. In this simulation software, plants, human and their support systems are mathematically defined and material flows such as O2, N2, CO2, waters, fertilizers and organic matters are computed. This software simulates only material flow and but does not simulate thermal dynamics of the environment. The simulation result showed reasonable material flows in a closed system.

Materials circulating in a closed ecological system are classified as metabolic ones and nonmetabolic ones. Nonmetabolic substances relate to environment constituents and cultural activities. Treatment of these materials are discussed from a view point of CELSS concept. The closed system, CEEF, will be constructed in Japan in the near future. CEEF is an experiment facility with processing capacity of two adult persons, consisting of a plant module, an animal module, a habitat module and supporting facilities for the three modules. The supporting facilities are composed of artificial processors of gases, waters and wastes. The plant module has artificial and natural lighting cultivating sections.

In order to verify the material circulation design for a Closed Ecology Experiment Facilities, CEEF, the organic element analysis of edible and inedible parts of the major candidate plants (rice, soybean, sesame and komatsuna (Brassica campestris)) has been carried out experimentally and by using food analysis data. In the experiment, rice, soybean and sesame were cultivated by hydroponics and soil culture for this purpose. The organic element analysis data from the food analysis data were made using empirical chemical equations formulated as to major nutriments by Volk and Rummel. The experimental results showed good agreement with those obtained from the food analysis data. Komatsuna has high nitrogen content. Inedible parts of rice, soybean and sesame have almost the same constituent ratio. The edible part of soybean contains five times as much nitrogen as its inedible part. Rice shows no significant difference between the edible and inedible parts.

Rating of daily amounts of CO2 and O2 exchange of crops, animals and humans to be involved in the long-term habitation experiments using the Closed Ecology Experiment Facilities (CEEF) were carried out. Daily amounts of the CO2-absorption and O2-generation of crops including rice, soybeans and other 27 vegetables were estimated from data obtained from a sequential crop cultivation experiment conducted from August to December of FY2001. Daily amounts of O2-consumption and CO2-expiration of two female Shiba goats to be involved were estimated based on gas exchange determination conducted in FY2002. Daily amounts of CO2-expiration and O2-consumption of two persons to be involved were estimated based on correlation between respiration rate and heart rate, heart rate data during the simulated habitation in the CEEF and a tentative work schedule.

Closed habitation experiments are to be carried out using Closed Ecology Experiment Facilities (CEEF) from FY2005 to FY2009. The last target of duration of closed habitation is four months. Preliminary study and testing have been conducted in order to carry out the closed habitation experiments. The CEEF has three closed plantation chambers (PC-A, B and C) with artificial lighting solely having each cultivation area of 30 m2 and a closed plantation chamber (PC-F) with both natural lighting and supplemental artificial lighting having a 60-m2 cultivation area. A ‘stable’ period of sequential crop cultivation was maintained for four weeks in a trial experiment conducted in FY2003 using the Plantation Module (PM), in which rice, soybean and crops including rice sapling, soybean sapling, soybean, peanuts and safflower were cultivated in PC-A, PC-B, PC-C and PC-F, respectively. Amount of total clean water input to PM was 741 L day−1 on the average for the period.

The closed ecology experiment facility (CEEF) has a small positive pressure control system consisting of rubber buffers and a mechanical subsystem. In the present study, effects of small temperature disturbances caused by changes of surrounding conditions on the pressure control system are investigated experimentally and in numerical simulations. Though solar radiation causes a pressure disturbance in the facility, choosing the proper diameter of ducts which connect the rubber buffers to the modules, the rubber buffers can follow fluctuations of low frequency, like daily atmospheric fluctuations and pressure changes caused by temperature control of the facility’s air conditioners, and can cut off those of high frequency due to changes of environmental conditions.

The system design of the Nitrogen Fixation System (NFS) for CEEF has been carried out. The system is a fertilizer production process for plant cultivation from air and water. Newly developed technologies are adopted as key processes of the system. Use of physico-chemical methods made the total system compact, energy efficient and controllable. The NFS is completely self-confined and generating no unnecessary byproducts. The system has a applicability for future lunar or Mars base CELSS system.