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An integrated simulation tool has been developed, which is applicable to a wide range of design issues. A key feature introduced for the first time by this new tool is that it is truly a single code, with identical handling of engine, powertrain, vehicle, hydraulics, electrical, thermal and control elements. Further, it contains multiple levels of engine models, so that the user can select the appropriate level for the time scale of the problem (e.g. real-time operation). One possible example of such a combined simulation is the present study of engine block vibration in the mounts. The simulation involved a fully coupled model of performance, thermodynamics and combustion, with the dynamics of the cranktrain, engine block and the driveline. It demonstrated the effect of combustion irregularity on engine shaking in the mounts.

Fuel economy can be part of a business case for a fleet making the decision to buy new HD hybrid drivetrain technologies. Chassis dynamometer tests using SAE Recommended Practice J2711 on a bus equipped with an Allison EP SYSTEM ™ hybrid system and operated on standard bus driving cycles have produced impressive gains of over 60%. Preliminary urban bus field tests, on the other hand, have shown lower fuel economy gains. The difference can be attributed, in part, to the use of accessories - most importantly air conditioning - which are parasitic loads on the vehicle. In this paper the characteristics of driving cycles are studied to determine those factors which have the strongest influence on fuel economy for hybrids. The data show that the number of stopping events in a route or cycle is a strong influence as is the average vehicle speed. Energy analysis will show the relationship of fuel economy benefit and battery energy within a driving cycle.

In the modern and fast growing automotive sector, reliability & durability are two terms of utmost importance along with weight & cost optimization. Therefore it is important to explore new technology which has less weight, low manufacturing cost and better strength. The new technology developed always seek for a quick, cost effective and reliable methodology for its design validation so that any modification can be made by identifying the failures. This paper presents the rig level test methodology to validate and to correlate the CAE derived strain levels, life cycle & failure mode of newly developed light weight stabilizer link for EV Bus suspension

IT does not yet seem to be recognized fully that it is the local temperature at the surface of contact and not the local specific pressure that chiefly determines the occurrence of seizure under extreme-pressure-lubrication conditions. This local temperature is the result of the temperature level of the parts lubricated, considered as a whole (“bulk” temperature) and of a superimposed instantaneous temperature rise (temperature “flash”) which is localized in the surface of contact. It appears typical for extreme-pressure-lubrication conditions, as met in gear practice, that the temperature flash is much higher than the bulk temperature. With existing conventional test methods for the determination of the protection against seizure afforded by EP lubricants, a considerable rise of the bulk temperature mostly occurs; as it cannot be controlled sufficiently; thus, leaving an unknown margin for the temperature flash, it renders impossible a reliable determination.

In automotive electronics on-board diagnostics does the fault diagnosis and reporting. It provides the level of robustness required for the control electronics against various faults. The amount of diagnostic information available via on board diagnostics are depends on the type of vehicle. Pre-supply fuel pump is the component in the common rail hydraulic system. It pumps the fuel from the fuel tank to the inlet valve of the high pressure fuel pump. Electronic control unit synchronizes its operation with high pressure fuel pump. A dedicated driver module in the ECU controls the operation of pre-supply fuel pump. The driver module consist of an ASIC with internal voltage, current monitoring modules for the fault diagnosis and the pre-drivers to control external HS and LS power stages. The software part of the OBD programmed in the internal memory of the ASIC. The “Rds_on” of the power MOSFETs are used for the fault detection purpose.

This paper describes the initial works related to the study of Internal Combustion Engines, as an object of mechanical design, at the Universidad Tecnológica de Pereira. It is reported a concise, complete methodology for simple model of internal combustion engine. The emphasis of the paper is placed on the use of the in-cylinder parameters (pressure and temperature) and inertial loads in the crank-slider mechanism to derive the loads that act on all the components of the crank-slider mechanism as well as the theoretical output torque for a given geometrical structure and inertial properties. These loads can then be used to estimate the preliminary dimensions of engine components in the initial stage of engine development. To obtain the pressure and temperature inside the cylinder, under different operation parameters, such as air fuel ratio and spark angle advance, a Zero dimensional model is applied. The heat transfer from the cylinder and friction are not taken into account.

A large number of testing procedures have been developed to ensure vehicle safety in common and extreme driving situations. However, these conventional testing procedures are insufficient for testing autonomous vehicles. They have to handle unexpected scenarios with the same or less risk a human driver would take. Currently, safety related systems are not adequately tested, e.g. in collision avoidance scenarios with pedestrians. Examples are the change of pedestrian behaviour caused by interaction, environmental influences and personal aspects, which cannot be tested in real environments. It is proposed to use augmented reality techniques. This method can be seen as a new (Augmented) Pedestrian in the Loop testing procedure.

The influence of engine variables on the concentration of oxides of nitrogen present in the exhaust of a multicylinder engine was studied. The concentrations of nitric oxide (NO) were measured with either a mass spectrometer or a non-dispersive infrared analyzer. The NO concentration was low for rich operation (deficient in oxygen) and increased with air-fuel ratio to a peak value at ratios slightly leaner than stoichiometric proportions. A further increase in air-fuel ratio resulted in reduced NO concentrations. Advanced spark timing, decreased manifold vacuum, increased coolant temperature and combustion chamber deposit buildup were also found to increase exhaust NO concentration. These results support either directly or indirectly the hypothesis that exhaust NO concentration is primarily a result of the peak combustion gas temperature and the available oxygen.

To prevent engine scuffing in the field a new laboratory test called the Hot Tube Test has been established in order to evaluate the high temperature stability of diesel engine oils. In a strip mining application field test using 47 bulldozers powered by the same engine type, half of the engines suffered from piston scuffing failures when operated on a variety of commercially available API CD quality SAE 30 Grade engine oils. All the field test oils have been investigated using the Hot Tube Test, and an analysis of the results indicates that it would be possible to accurately predict scuffing failures by this test method. Furthermore, the reliability of this analysis has been verified by bench engine testing on reference oils. The reasons why the Hot Tube Test predicts the anti-scuffing performance of engine oils are discussed.

THIS STANDARD ESTABLISHES THE DIMENSIONAL AND VISUAL QUALITY REQUIREMENTS, LOT REQUIREMENTS, AND PACKAGING AND LABELING REQUIREMENTS FOR D-RINGS MOLDED FROM MIL-P-25732 ACRYLONITRILE BUTADIENE (NBR) RUBBER. IT SHALL BE USED FOR PROCUREMENT PURPOSES.

Design of a Cabin Tilting System of heavy trucks, a multi degree of freedom mechanism, is a challenge. Factors like adequate tilting angle, cabin styling, packaging, non interference of tilting system with ride comfort, forces in the system, specifications of the hydraulic system, are all very important for designing the system. Numerous considerations make the design process highly iterative hence longer design time. This paper primarily focuses on Kinematics and Dynamic analysis of the system in ADAMS and validation of system with real time testing results. Intention of this work is to make a parametric ADAMS model and link it to a Knowledge Based Engineering application to facilitate designer to quickly carry out design iterations for reducing development time. The Knowledge Based Engineering software is made using object oriented language called ‘Object Definition Language’ which has been developed using C and C++ software languages.

Ammonia is one of the most useful compounds that react with NOx selectively on a catalyst, such as V2O5-TiO2, under oxygen containing exhaust gas. However ammonia cannot be stored because of its toxicity for the small power generator in populated areas or for the diesel vehicles. A new concept for NOx reduction in diesel engine using ammonia is introduced. This system is constructed from the hydrogen generator by fuel reformer, the ammonia synthesizer, SCR catalyst for NOx reduction and the gas injection system of reformed gas into the cylinder. Experimental results show that, the SCR catalyst provides a very high rate of NOx reduction, reformed gas injection into cylinder is very effective for particulate reduction. WHEN CONSIDERING INTERNAL COMBUSTION ENGINES of the 1990's the question of how to harmonize the engine with the natural environments is one of the greatest problems. The internal combustion engine changes a substance into energy via its explosive combustion.

A new method for the structural study of long hydraulic cylinders has been developed. The rational analysis, taking cognizance of most known conditions and disturbances, is capable of an iterative type solution by computer. Some examples of its use are given, illustrating the effects of stroke length and mounting position on stresses, deflections, internal bearing loads, and critical axial load.

This paper discusses the use of electromechanical devices as the kinematic portions of a microprocessor based gas turbine control system. Specific applications are: 1. An electric motor driven, positive displacement pump, which provides metered high pressure fuel to the distribution manifold. Fuel metering to be provided by varying the motor angular velocity. 2. An electric motor driven lube oil pump. 3. Electromechnical actuators for motion and control of compressor and power turbine variable geometry. 4. A starter/generator integral with the gas generator. Topics covered include: Comparison to conventional hydro-mechanical systems. Response characteristics of the fuel pump and actuator systems. Brushless D.C. motor characteristics. Power electronics requirements for brushless D.C. motors. Control electronics interface with brushless D.C. motor systems. Reliability and maintainability issues. Diagnostic/prognostic enhancements.

As a part of testing the braking performance of motorcycles, the method designed for evaluating the very changes caused in brake characteristics due to heat fade has been recently receiving the close attention of ISO and ECE. With the cooperation of the members of the Motorcycle Brake Subcommittee of Japan Automobile Manufacturers Association we measured temperature changes in the brakes and braking force distribution in motorcycles being driven downhill, based on which we find simple and highly reliable simulation test methods on a flat test course. As for test method, we found the STOP method of repeated starting and stopping more suitable to motorcycles than the SNUB, method of making non-stop running. For both methods we also found test conditions offering the highest correlation to actual down-hill driving.