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Journal Article

Using 2d Infrared Imaging for the Analysis of Non-Conventional Fuels Combustion in a Diesel Engine

2015-04-14
2015-01-1646
The common realization of the necessity to reduce the use of mineral sources is promoting the use of alternative fuels. Big efforts are being made to replace petroleum derivatives in the internal combustion engines (ICEs). For this purpose it is mandatory to evaluate the behavior of non-conventional fuels in the ICEs. The optical diagnostics have proven to be a powerful tool to analyze the processes that take place inside the engine. In particular, 2d imaging in the infrared range can reveal new details about the effect of the fuel properties since this technique is still not very common. In this work, a comparison between commercial diesel fuel and two non-conventional fuels has been made in an optically accessible diesel engine. The non-conventional fuels are: the first generation biofuel Rapeseed Methyl Ester (RME) and an experimental blend of diesel and a fuel with high glycerol content (HG).
Technical Paper

Use of Renewable Oxygenated Fuels in Order to Reduce Particle Emissions from a GDI High Performance Engine

2011-04-12
2011-01-0628
The use of oxygenated and renewable fuels is nowadays a widespread means to reduce regulated pollutant emissions produced by internal combustion engines, as well as to reduce the greenhouse impact of transportation. Besides PM, NOx and HC emissions, also the size distribution of particles emitted at the engine exhaust represent meaningful information, considering its adverse effects on the environment and human health. In this work, the results of a comprehensive investigation on the combustion characteristics and the exhaust emissions of a GDI high performance engine, fuelled with pure bio-ethanol and European gasoline, are shown. The engine is a 4-cylinder, 4-stroke, 1750 cm₃ displacement, and turbocharged. The engine was operated at different speed/load conditions and two fuel injection strategies were investigated: homogeneous charge mode and stratified charge mode.
Technical Paper

Ultra-High Speed Fuel Tracer PLIF Imaging in a Heavy-Duty Optical PPC Engine

2018-04-03
2018-01-0904
In order to meet the requirements in the stringent emission regulations, more and more research work has been focused on homogeneous charge compression ignition (HCCI) and partially premixed combustion (PPC) or partially premixed compression ignition (PCCI) as they have the potential to produce low NOx and soot emissions without adverse effects on engine efficiency. The mixture formation and charge stratification influence the combustion behavior and emissions for PPC/PCCI, significantly. An ultra-high speed burst-mode laser is used to capture the mixture formation process from the start of injection until several CADs after the start of combustion in a single cycle. To the authors’ best knowledge, this is the first time that such a high temporal resolution, i.e. 0.2 CAD, PLIF could be accomplished for imaging of the in-cylinder mixing process. The capability of resolving single cycles allows for the influence of cycle-to-cycle variations to be eliminated.
Technical Paper

UV-Visible Imaging of PCCI Engine Running with Ethanol/Diesel Fuel

2012-04-16
2012-01-1238
Premixed charge compression ignition (PCCI) has been shown to be a promising strategy to simultaneously reduce emissions while realizing improved fuel economy. PCCI combustion uses high levels of pre-combustion mixing to lower both NOx and soot emissions by ensuring low equivalence ratio and low flame temperatures. The high level of pre-combustion mixing results in a primarily kinetics controlled combustion process. In this work, optical diagnostics have been applied in a transparent DI diesel engine equipped with the head of Euro5 commercial engine and the last generation CR injection system. In order to realize the PCCI combustion the injection of neat ethanol has been performed in the intake manifold. The engine run in continuous way at 1500 rpm engine speed and commercial diesel fuel has been injected into the cylinder. The PCCI combustion has been analyzed by means of UV- Visible digital imaging and the mixing process, the autoignition of the charge have been investigated.
Technical Paper

Thermal Imaging of a Li-Ion Battery for the Estimation of the Thermal Parameters and Instantaneous Heat Dissipated

2020-09-27
2020-24-0014
The electrochemical performance of a lithium-ion battery is strongly affected by the temperature. During charge and discharge cycles, batteries are subjected to an increment of temperature that can accelerate aging and loss of efficiency if critical values are reached. Knowing the thermal parameters that affect the heat exchange between the battery surface and the surrounding environment (air, cooling fins, plates, etc…) is fundamental to their thermal management. In this work, thermal imaging is applied to a laminated lithium-polymers battery as a non-invasive temperature-indication method. Measurements are taken during the discharge phase and the following cooling down until the battery reaches the ambient temperature. The 2d images are used to analyze the homogeneity of the temperature distribution on the battery surface. Then, experimental results are coupled with mathematical correlations.
Technical Paper

Temperature Measurements of the Piston Optical Window in a Research Compression Ignition Engine via Thermography and Templugs

2018-04-03
2018-01-0083
Internal combustion engines are characterized by high pressure and thermal loads on pistons and in cylinders. The heat generated by the combustion process is dissipated by means of water and oil cooling systems. For the best design and optimization of the engine components it is necessary to know the components temperature in order to estimate the thermal flows. The purpose of this work is to measure the piston sapphire window temperature in a research optically accessible engine by combining two different techniques: measurements with templugs and with thermography. The method is very simple and can provide a reliable value of temperature within a small interval. It fits well for applications inside the engine because of its low technical level requirements. It consists of application of temperature sensitive stickers on the target component that makes it a very robust method, not affected by piston movement.
Technical Paper

Study of E10 and E85 Effect on Air Fuel Mixing and Combustion Process in Optical Multicylinder GDI Engine and in a Spray Imaging Chamber

2013-04-08
2013-01-0249
The aim of the present work is the study of the combustion process in Gasoline Direct Injection (GDI) engine fuelled with ethanol mixed with gasoline at percentages of 10 and 85. The characterization has been made in terms of performance and emission for different injection pressure conditions and the results correlated to the unperturbed non-evaporating evolution of the fuel injected in a pressurized quiescent vessel. Measurements were performed in the optically accessible combustion chamber made by modifying a real 4-stroke, 4-cylinder, high performance GDI engine. The cylinder head was instrumented by using an endoscopic system coupled to high spatial and temporal resolution camera in order to allow the visualization of the fuel injection and the combustion process. The engine is equipped with solenoid-actuated six-hole GDI injectors, 0.14 mm hole diameter, 9.0 g/s @ 10 MPa static flow.
Technical Paper

Split Injection in a GDI Engine Under Knock Conditions: An Experimental and Numerical Investigation

2015-09-06
2015-24-2432
Present work investigates both experimentally and numerically the benefits deriving from the use of split injections in increasing the engine power output and reducing the tendency to knock of a gasoline direct injection (GDI) engine. The here considered system is characterized by an optical access to the combustion chamber. Imaging in the UV-visible range is carried out by means of a high spatial and temporal resolution camera through an endoscopic system and a transparent window placed in the piston head. This last is modified to allow the view of the whole combustion chamber almost until the cylinder walls, to include the so-called eng-gas zones of the mixture, where undesired self-ignition may occur under some circumstances. Optical data are correlated to in-cylinder pressure oscillations on a cycle resolved basis.
Journal Article

Simultaneous PLIF Imaging of OH and PLII Imaging of Soot for Studying the Late-Cycle Soot Oxidation in an Optical Heavy-Duty Diesel Engine

2016-04-05
2016-01-0723
The effects of injection pressure and swirl ratio on the in-cylinder soot oxidation are studied using simultaneous PLIF imaging of OH and LII imaging of soot in an optical diesel engine. Images are acquired after the end of injection in the recirculation zone between two adjacent diesel jets. Scalars are extracted from the images and compared with trends in engine-out soot emissions. The soot emissions decrease monotonically with increasing injection pressure but show a non-linear dependence on swirl ratio. The total amount of OH in the images is negatively correlated with the soot emissions, as is the spatial proximity between the OH and soot regions. This indicates that OH is an important soot oxidizer and that it needs to be located close to the soot to perform this function. The total amount of soot in the images shows no apparent correlation with the soot emissions, indicating that the amount of soot formed is a poor predictor of the emission trends.
Technical Paper

Quantitative Imaging of Equivalence Ratios in DME Sprays Using a Chemically Preheated Combustion Vessel

2000-10-16
2000-01-2785
Dimethyl Ether (DME) has proved to be a promising fuel for diesel engines. It virtually eliminates particulate emissions and reduces the formation of nitrogenous oxides, without negatively affecting engine efficiency. Obtaining a deeper understanding of the mechanisms behind these properties is thus highly desirable. Various authors have suggested that the low NO emissions associated with DME are an effect of the mixing conditions, which are thought to differ from those of diesel sprays. To examine this, laser-Rayleigh imaging was employed for quantitative measurement of the local equivalence ratios in DME sprays. The quantitative images were analyzed using a statistical approach, in which probability distributions of ϕ-values for burning and for non-reacting sprays were compared. It was concluded that the diffusion flame is established in the stoichiometeric or slightly lean regions of the spray.
Technical Paper

Optical Study of Fuel Spray Penetration and Initial Combustion Location under PPC Conditions

2017-03-28
2017-01-0752
Low temperature combustion modes, such as Homogeneous Charge Compression Ignition (HCCI) and Partially Premixed Combustion (PPC), have been researched over recent decades since the concepts show promise for high efficiency and low emissions compared to conventional diesel combustion. PPC is an intermediate combustion type ranging from HCCI-like combustion to diesel-like combustion. The purpose of this paper is to study optically how the combustion and ignition are affected by different start of injection (SOI) timings. The study is carried out in an optically accessible heavy-duty single-cylinder engine with swirl. The intake pressure was kept constant while the intake temperature was varied to keep the combustion phasing (CA50) constant at ∼3 CAD atdc during an SOI sweep. The fuel used is a mix of primary reference fuels with octane number 81. To determine where the combustion starts, high-speed combustion imaging is used to detect the natural luminosity.
Technical Paper

Optical Investigation of Injection and Combustion Phases of a Fouled Piezoelectric Injector in a Transparent CR Diesel Engine

2013-04-08
2013-01-1591
This study was conducted to determine the effects of the fouling process on the piezoelectric injectors in a transparent common-rail diesel engine. Piezoelectric injectors are characterized by a ceramic actuator that can dilate or retract when it receives a pulse of current. The piezo element controls a valve, which creates an imbalance in the pressure that is exerted at each end of the needle, causing the needle rising or closing. Two same model injectors were tested; one was new and the other one was fouled on a vehicle. The aim of the experimental investigation was to evaluate the performance of a new and a fouled piezoelectric injector in terms of injection and flame evolution. It was evaluated how the nozzle carbon deposits affect the injection quantity and combustion. The experimental apparatus was a single-cylinder research engine equipped with a Euro 5 multi-cylinder head. A second-generation common rail injection system and 6-hole piezoelectric injectors were used too.
Technical Paper

Optical Diagnostic Study on Improving Performance and Emission in Heavy-Duty Diesel Engines Using a Wave-Shaped Piston Bowl Geometry and Post Injection Strategies

2023-08-28
2023-24-0048
This study explores the potential benefits of combining a wave-shaped piston geometry with post injection strategy in diesel engines. The wave piston design features evenly spaced protrusions around the piston bowl, which improve fuel-air mixing and combustion efficiency. The 'waves' direct the flames towards the bowl center, recirculating them and utilizing the momentum in the flame jets for more complete combustion. Post injection strategy, which involves a short injection after the main injection, is commonly used to reduce emissions and improve fuel efficiency. By combining post injections with the wave piston design, additional fuel injection can increase the momentum utilized by the flame jets, potentially further improving combustion efficiency. To understand the effects and potential of the wave piston design with post injection strategy, a single-cylinder heavy-duty compression-ignition optical engine with a quartz piston is used.
Technical Paper

On the Entrainment Velocity and Characteristic Length Scales Used for Quasi-Dimensional Turbulent Combustion Modeling in Spark Ignition Engines

2017-09-04
2017-24-0002
Quasi-dimensional modeling is used on a wide scale in engine development, given its potential for saving time and resources compared to experimental investigations. Often it is preferred to more complex CFD codes that are much more computationally intensive. Accuracy is one major issue of quasi-dimensional simulations and for this reason sub-models are continuously developed for improving predictive capabilities. This study considers the use of equivalent fluid velocity and characteristic length scales for simulating the processes of fresh charge entrainment and oxidation behind the flame front. Rather than dividing combustion into three different phases (i.e. laminar kernel, turbulent flame propagation and oxidation near the walls), the concept of turbulent heat and mass transfer is imposed throughout the entire process.
Technical Paper

Numerical Modelling and Experimental Validation of the Thermal Behavior of Li-ion Batteries for EVs Applications

2023-08-28
2023-24-0153
In this work, a dynamic 0-D electro-thermal model of a lithium-polymer battery for automotive applications is presented. The model predicts the battery temperature during its charging/discharging phases under different environmental and operating conditions, by considering the requested power or current, the coolant flow rate and its temperature as model inputs. The model was first validated with experimental data carried out at the test bench where only the convective heat transfer between the battery and the ambient air was considered. The accuracy of the internal heat generation model was experimentally assessed for different current discharge rates. Then, a liquid cooling system was designed on purpose, assembled, and installed on the battery at the test bench for the improvement of the model predictions in liquid convection conditions.
Journal Article

Non-Intrusive Investigation in a Small GDI Optical Engine Fuelled with Gasoline and Ethanol

2011-04-12
2011-01-0140
The aim of this paper is the experimental investigation of the effect of direct fuel injection on the combustion process and pollutant formation in a spark ignition (SI) two-wheel engine. The engine is a 250cc single cylinder, four-stroke spark-ignition firstly equipped with a four-valve PFI head and then with GDI one operating with European commercial gasoline and Bio-ethanol. It is equipped with a wide sapphire window in the bottom of the chamber and quartz cylinder. In the combustion chamber, optical techniques based on 2D-digital imaging were used to follow the injection and flame propagation and spectroscopic measurements were carried out in order to evaluate the main radical species. Radical species such as OH and CH were detected and used to follow the chemical phenomena related to the fuel quality. Measurements were carried out at different engine speeds and combustion strategies based on different injection pressures.
Technical Paper

Mixing in Wall-Jets in a Heavy-Duty Diesel Engine: A LES Study

2014-04-01
2014-01-1127
The paper presents a large eddy simulation investigation on the effect of fuel injection pressure on mixing, in an optical heavy-duty diesel engine. Recent investigation on impinging wall jets at constant-volume and quiescent conditions exhibited augmented air entrainment in wall jets with increasing injection pressure, when compared with a free jet. The increased mixing rates were explained as owing to enhanced turbulence and vortex formation in the jet-tip in the recirculation zone. A recent investigation carried out in an optical heavy-duty diesel engine indicated however a negligible effect of injection pressure on the mixing in the engine environment. The effect of enhanced turbulence and vortex formation of the jet-tip in the recirculation zone is believed weaker than the effect of engine confinement, due to the presence of fuel from adjacent jets limiting the mixing the fuel with the ambient gas.
Technical Paper

Mechanisms of Post-Injection Soot-Reduction Revealed by Visible and Diffused Back-Illumination Soot Extinction Imaging

2018-04-03
2018-01-0232
Small closely-coupled post injections of fuel in diesel engines are known to reduce engine-out soot emissions, but the relative roles of various underlying in-cylinder mechanisms have not been established. Furthermore, the efficacy of soot reduction is not universal, and depends in unclear ways on operating conditions and injection schedule, among other factors. Consequently, designing engine hardware and operating strategies to fully realize the potential of post-injections is limited by this lack of understanding. Following previous work, several different post-injection schedules are investigated using a single-cylinder 2.34 L heavy-duty optical engine equipped with a Delphi DFI 1.5 light-duty injector. In this configuration, adding a closely-coupled post injection with sufficiently short injection duration can increase the load without increasing soot emissions.
Technical Paper

Measurements and Modeling of the Temperature of a Li-polymer Battery Provided with Different Coatings for Heat Dissipation

2022-06-14
2022-37-0013
The battery efficiency is strongly affected by the operating temperature, granting the best performance in a limited range. Great attention is given to the design and the testing of materials for the battery heat dissipation. In the present study, the thermal behavior of a Li-polymer cell, which is part of a battery pack for electric vehicles, is investigated. The cell is provided with different coatings of carbon, graphene, and silicone, used in turn, to dissipate the heat generated during the operation in natural convection. The coating is placed only on one side of the battery while the other one is inspected via thermal imaging. Optical diagnostics in the infrared band are used to evaluate the bi-dimensional distribution of the battery surface temperature and the effect of the coatings. Different operating conditions are tested by varying the current demand.
Technical Paper

Lift-Off Lengths in an Optical Heavy-Duty Engine Operated at High Load with Low and High Octane Number Fuels

2018-04-03
2018-01-0245
The influence of the ignition quality of diesel-and gasoline-like fuels on the lift-off length of the jet were investigated in an optical heavy duty engine. The engine was operated at a load of 22 bar IMEPg and 1200 rpm. A production type injector with standard holes were used. The lift-off length was recorded with high speed video Different injection pressures and inlet temperatures were used to affect conditions that consequently affect the lift-off length. No matter which fuel used nor injection pressure or inlet temperature, all lift-off lengths showed equal or close to equal lift-off length when stabilized. The higher octane fuel had a longer ignition delay and therefore the fuel penetrate the combustion chamber before auto ignition. This gave a longer lift-off length at the initial stage of combustion before reaching the same stabilized lift-off length. These results indicate that the hot combustion gases are a dominant factor to the lift-off length.
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