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Technical Paper

Vehicle-GIS Assistant Driving System for Real-time Safety Speed Warning on Mountain Roads

2017-03-28
2017-01-1400
Downhill mountain roads are the accident prone sections because of their complexity and variety. Drivers rely more on driving experience and it is very easy to cause traffic accidents due to the negligence or the judgment failure. Traditional active safety systems, such as ABS, having subjecting to the driver's visual feedback, can’t fully guarantee the downhill driving safety in complex terrain environments. To enhance the safety of vehicles in the downhill, this study combines the characteristics of vehicle dynamics and the geographic information. Thus, through which the drivers could obtain the safety speed specified for his/her vehicle in the given downhill terrains and operate in advance to reduce traffic accidents due to driver's judgment failure and avoid the brake overheating and enhance the safety of vehicles in the downhill.
Technical Paper

Vehicle Feature Recognition Method Based on Image Semantic Segmentation

2022-03-29
2022-01-0144
In the process of truck overload and over-limit detection, it is necessary to detect the characteristics of the vehicle's size, type, and wheel number. In addition, in some vehicle vision-based load recognition systems, the vehicle load can be calculated by detecting the vibration frequency of specific parts of the vehicle or the change in the length of the suspension during the vehicle's forward process. Therefore, it is essential to quickly and accurately identify vehicle features through the camera. This paper proposes a vehicle feature recognition method based on image semantic segmentation and Python, which can identify the length, height, number of wheels and vibration frequency at specific parts of the vehicle based on the vehicle driving video captured by the roadside camera.
Technical Paper

Vehicle Accelerator and Brake Pedal On-Off State Judgment by Using Speed Recognition

2021-04-16
2021-01-5038
The development of intelligent transportation improves road efficiency, reduces automobile energy consumption, and improves driving safety. The core of intelligent transportation is the two-way information interaction between vehicles and the road environment. At present, road environmental information can flow to the vehicle, while the vehicle’s information rarely flows to the outside world. The electronic throttle and electronic braking systems of some vehicles use sensors to get the state of the accelerator and brake pedal, which can be transmitted to the outside environment through technologies such as the Internet of Vehicles. But the Internet of Vehicles technology has not been widely used, and it relies on signal sources, which is a passive way of information acquisition. In this paper, an active identification method is proposed to get the vehicle pedal on-off state as well as the driver’s operation behavior through existing traffic facilities.
Technical Paper

Thermoelectric Module Temperature Stability Control for the Vehicle Engine Exhaust Heat Recovery

2015-04-14
2015-01-0350
The vehicle engine exhaust wastes heat. For the conventional scheme, the hot-end of the thermoelectric module is connected with the exhaust pipe, while the cold-end is cooled through the vehicle engine cooling cycle. The variation of vehicle engine operating conditions brings the instability of the hot-end temperature, which affects the power generation performance of thermoelectric materials and increases the damage risk to the thermoelectric materials caused by the high temperature. This research adopts the heat transfer oil circulation as the intermediate fluid to absorb the dynamic heat flux of the vehicle engine exhaust so as to release the heat steadily to the hot-end of the thermoelectric module. The thermal characteristics of the target diesel vehicle engine exhaust gas are evaluated based on the experimental data firstly.
Technical Paper

Thermal Stability Research of Vehicle Exhaust Waste-Heat Recovery System with Intermediate Medium

2016-04-05
2016-01-0228
Vehicle exhaust waste-heat recovery with thermoelectric power generators can improve energy efficiency, as well as vehicle fuel economy. In the conventional structure, the hot-end of thermoelectric module is directly connected with the outer wall of the exhaust pipe, while the cold-end is connected with the water pipe’s outer wall of the vehicle engine cooling cycle. However, the variety of vehicle engine operating conditions leads to the instability of the hot-end temperature, which will reduce the generating efficiency of the thermoelectric modules and also shorten its service life. This research is on the basis of constructing a heat transfer oil circulation, and to study the action principles and implementation methods of it.
Technical Paper

The TEG Hot-End Heat Capacity’s Effect on the Power Output Stability for Harvesting Automobile Exhaust Energy

2017-03-28
2017-01-0160
While the car ownership increasing all over the world, the unutilized thermal energy in automobile exhaust system is gradually being realized and valued by researchers around the world for better driving energy efficiency. For the unexpected urban traffic, the frequent start and stop processes as well as the acceleration and deceleration lead to the temperature fluctuation of the exhaust gas, which means the unstable hot-end temperature of the thermoelectric module generator (TEG). By arranging the heat conduction oil circulation at the hot end, the hot-end temperature’s fluctuation of the TEG can be effectively reduced, at the expense of larger system size and additional energy supply for the circulation. This research improves the TEG hot-end temperature stability by installing solid heat capacity material(SHCM) to the area between the outer wall of the exhaust pipe and the TEG, which has the merits of simple structure, none energy consumption and light weight.
Technical Paper

The Selection of Working Fluid Used in the Organic Rankine Cycle System for Hydraulic Retarder

2016-04-05
2016-01-0187
With the improvement of occupants’ awareness on the driving safety, hydraulic retarder applications increase quickly. The traditional hydraulic retarder, on the one hand, exhausts the waste heat of transmission oil by the engine cooling system; on the other hand, the engine power should be consumed to drive the water pump and the engine cooling fan for maintaining the normal operation of the auxiliary braking system. In this study, the Organic Rankine Cycle (ORC) instead of the traditional hydraulic retarder water-cooling system is applied to achieve the effective temperature control of the hydraulic retarder, while the waste heat of transmission oil could be recovered for saving vehicle energy consumption. The ORC fluid selection needs comprehensive consideration for the net power of the ORC and the optimal temperature range of the retarder transmission oil at both the inlet and outlet end, which is the key issue to ensure the stability and efficiency of the ORC system performance.
Technical Paper

The Research on the Temperature Control Stability of Hydraulic Retarder Oil Based on Organic Rankine Cycle

2016-09-27
2016-01-8085
The hydraulic retarder is an auxiliary braking device generally equipped on commercial vehicles. Its oil temperature change influences the brake performance of hydraulic retarder. The Organic Rankine Cycle (ORC) is a good means to recover exhausted heat. Moreover, it can cool oil and stably control oil temperature with the help of heat absorption related with evaporation. Comprehensively considering the heat-producing characteristics of hydraulic retarder and the temperature control demand, the aimed boundary conditions are determined. Also the changing rules about the working medium flow rate are obtained. In this work, the heat-producing properties of hydraulic retarder under different conditions and the oil external circulating performance is firstly analyzed. By researching the system’s adaptation to the limiting conditions, the aimed temperature to control is prescribed.
Technical Paper

The Research of the Adaptive Front Lighting System Based on GIS and GPS

2017-03-28
2017-01-0041
Automotive Front Lighting System(AFS) can receive the steering signal and the vehicular speed signal to adjust the position of headlamps automatically. AFS will provide drivers more information of front road to protect drivers safe when driving at night. AFS works when there is a steering signal input. However, drivers often need the front road's information before they turn the steering wheel when vehicles are going to go through a sharp corner, AFS will not work in such a situation. This paper studied how to optimize the working time of AFS based on GIS (Geographic Information System) and GPS(Geographic Information System) to solve the problem. This paper analyzed the process of the vehicle is about to go through a corner. Low beams and high beams were discussed respectively.
Technical Paper

The Performance Study of Air-Friction Reduction System for Hydraulic Retarder

2014-09-30
2014-01-2283
The hydraulic retarder, which is an auxiliary brake device for enhancing traffic safety, has been widely used in kinds of heavy commercial vehicles. When the vehicle equipped with the retarder is traveling in non-braking state, the transmission loss would be caused because of the stirring air between working wheels of the rotor and the stator no matter if the retarder connects in parallel or in series with the transmission [1]. This paper introduces an elaborate hydraulic retarder air-friction reduction system (AFRS) which consists of a vacuum generating module and pneumatic control module. AFRS works to reduce the air friction by decreasing the gas density between working wheels when the retarder is in non-braking state. The pneumatic control model of hydraulic retarder is built first. Then various driving conditions are considered to verify the performance of the AFRS. The stability of the AFRS is analyzed based on the complete driveline model.
Technical Paper

The Organic Medium Physical State Analysis for Engine Exhaust Thermal Recovery

2015-04-14
2015-01-1610
The Organic Rankine Cycle System is an effective approach for recovering the engine exhaust thermal energy. The physical characteristic of the Rankine fluid is the key factor for the capacity and the stability of the expander power output. In the research, the influences of the evaporator organic medium state and flow rate on the expander power output are fully analyzed for the sufficient utilization of the waste thermal energy. Firstly, the exhaust characteristics of the diesel engine were processed by the data of the bench test. Then, the integral mathematical model of the Organic Rankine Cycle was built. Based on the comparison for the 2-zone and 3-zone evaporator, the influence for expander output are analyzed especially emphasis on the factors of engine working condition, the flow rate, temperature and state of Rankine fluid.
Technical Paper

The Modeling and Performance Analysis of the Retarder Thermal Management System

2012-09-24
2012-01-1929
In order to obtain the comprehensive evaluation of thermal management system for the retarder, the complete driveline thermal management model is built. The characteristic parameters for the thermal management system are determined and the hydromechanical characteristics for the retarder are fixed by the rig test. On the basis of the same whole vehicle driving cycle, comparing to the traditional mechanical-drive system, the independent-drive system makes the working temperature of the heat source more stable. Meanwhile the parasitic power caused by the radiator fan is decreased markedly on the condition that the heat reject requirement of the heat source is satisfied.
Technical Paper

The Measures of Improving Power Generation Stability for Harvesting Automobile Exhaust Energy

2018-04-03
2018-01-1367
The automobile exhaust energy can be recovered by the thermoelectric module generator(TEG). Owing to the complex urban traffic, the exhaust gas’s temperature fluctuations are resulted, which means the unstable hot-end temperature of the TEG. By installing solid heat capacity material(SHCM) to the area between the outer wall of the exhaust pipe and the TEG, it is possible to appropriately reduce the temperature fluctuation, but there is still a fluctuation of the TEG’s power output. Then by adding voltage filter circuit (VFC) after the TEG, the power output stability can be improved. This research uses SHCM and VFC to improve the stability of the exhaust gas generation. Firstly, the three-dimensional heat transfer model of the exhaust pipe thermoelectric power generation system is established. The heat capacity materials with low thermal resistance and high heat capacity were selected as the research object based on previous research.
Technical Paper

The Finite Element Analysis and Optimization on a Special Vehicle

2015-04-14
2015-01-0473
According to the resonant pavement crusher's work principle, its front frame mounted with the resonance system must meet the needs of the structural requirements. To satisfy the strength and stiffness requirement and avoid the resonance, the natural frequency of the front frame should be designed away from the crusher's working frequency. In this paper, the author builds a finite element model of the front frame and analyses its modal. According to the modal analysis results, the fourth modal frequency is close to the working frequency of the crusher. So the front frame should be optimized. In the finite element model, the front frame has been divided into a number of components of shell elements. Through optimal Latin hypercube experimental design, the author analyses the different component thickness's relationship of the frequencies of the front frame. The components with higher correlation coefficient have been chosen as the variables of optimization.
Technical Paper

The Experimental Study and Performance Analysis of Air-Friction Reduction System for Hydraulic Retarder

2015-04-14
2015-01-1127
The hydraulic retarder is an important auxiliary braking device for the heavy vehicle, which has some characteristics, such as the big brake torque and long duration braking, when the vehicle is traveling in braking state. However, the transmission power loss will be produced when the vehicle is traveling in non-braking state. This transmission power loss is called Air-friction. Firstly, the air flow distribution characteristics of retarder cavity are studied by computational fluid mechanics, and the Air-friction characteristic in different conditions is analyzed. Then, according to the Air-friction characteristics for the condition of different filling density, a set of vacuum air loss reduction system is designed. Meanwhile, the test bench for retarder Air-friction is set up, the test data of the revolution speed, pressure in cavity and air loss resistance is obtained according to the test bench for hydraulic retarder.
Technical Paper

The Combined Braking Energy Management Strategy to Maximize Energy Recovery

2016-04-05
2016-01-0453
Eddy current retarder (ECR) shares a large market of auxiliary brakes in China, but shortcomings of the short continuous braking time and the high additional energy consumption are also obvious. The propose of combined braking partakes the braking torque of ECR. However, the existed serial-parallel braking strategy could hardly balance well the relationship between the braking stability and the energy recovery efficiency. This research puts forward an energy management strategy of combined braking system which aims to maximize energy recovery while ensure the brake stability. The motor speed, the braking request and the state of charge (SoC) of the storage module are analyzed synthetically to calculate the reasonable braking torque distribution proportion. And the recovered energy is priority for using in the braking unit to reduce the additional energy consumption in this strategy.
Technical Paper

Temperature Control Characteristics of Automotive Power Battery Based on R-1233zd(E)’s Flowing Phase Change Heat Transfer

2018-04-03
2018-01-1191
Li-ion power battery is the core component of the electric vehicle power system, and the battery temperature will increase because of the electrochemical reaction of the Li-ion battery. The heat accumulates inside of the battery, which can degrade the working performance of the power battery and shorten the battery cycle life. At present, the wind cooling technology is relatively mature. However, it cannot achieve ideal heat dissipation effect under the working conditions of the high-power or high ambient temperature. In this research, the battery thermal management is carried out by the characteristics of the working fluid’s flowing phase change heat transfer. The phase change working fluid is R-1233zd(E) which is a kind of environmentally friendly liquid with nonconductive and nonflammable. It can achieve the purpose of controlling the battery’s temperature using the characteristics of isothermal heat absorption under different gas phase rate of phase change working fluid.
Technical Paper

Study on the Effects of Magnetic Field on Magnetorheological Fluid Hydraulic Retarder Braking Torque

2017-09-17
2017-01-2503
In order to ensure driving safety, heavy vehicles are often equipped with hydraulic retarder, which provides sustained, stable braking torque and converts the vehicle kinetic energy into heat taken away by the cooling system when traveling on a long downhill. The conventional hydraulic retarder braking torque is modulated by adjusting the liquid filling rate, which leads to slow response and difficult control. In this paper, a new kind of magnetorheological (MR) fluid hydraulic retarder is designed by replacing the traditional transmission oil with MR fluid and arranging the excitation coils outside the working chamber. The braking torque can be controlled by the fluid viscosity of MR fluid with the variation of magnetic field. Compared with the traditional hydraulic retarder, the system has the advantages of fast response, easy control and high adjustment sensitivity.
Technical Paper

Study on Commercial Vehicle ECR Thermal Management System

2016-09-18
2016-01-1935
With the continuous increasing requirements of commercial vehicle weight and speed on highway transportation, conventional friction brake is difficult to meet the braking performance. To ensure the driving safety of the vehicle in the hilly region, the eddy current retarder (ECR) has been widely used due to its fast response, lower prices and convenient installation. ECR brakes the vehicle through the electromagnetic force generated by the current, and converted vehicle mechanical energy into heat through magnetic field. Air cooling structure is often used in the traditional ECR and cooling performance is limited, which causes low braking torque, thermal recession, and low reliability and so on. The water jacket has been equipped outside the eddy current region in this study, and the electric ECR is cooled through the water circulating in the circuit, which prolongs its working time.
Technical Paper

Study of Energy Recovery System Based on Organic Rankine Cycle for Hydraulic Retarder

2016-04-05
2016-01-0239
The hydraulic retarder is an auxiliary braking device used in heavy duty vehicle. It generates braking forceby liquid damping effect and makes inertial energy into thermal energy of the transmission medium when the vehicleis in thedownhill. The traditional thermal management system of the hydraulic retarder dissipates the heat of transmission medium out of the vehicle directly, which causes a big waste of energy, meanwhilethe thermal management system components need to consume engine power. This study applies organic Rankine cycle (ORC)cooling system to meet the high power cooling requirements of the hydraulic retarder and recover waste heat energy from the transmission medium at the same time and then supply energy to the thermal management system, which could save the parasitic power of the engine and improve the comprehensive energy utilization ratio of the vehicle.
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