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System configurations of water recycling for space use have been continued through theoretical and experimental studies. The water recycling system plays a central role in a Closed Ecological Life Support System (CELSS) which offers necessary environment and life styles in closed environment such as space stations, lunar bases, etc.. Membrane technology is a possible candidate for purifying waste water produced by crew use facility, plant cultivation facility, etc. In considerations of the system compactness realizing energy saving, membrane distillation has been revealed to be a suitable purification process. Ground experiments has been performed using membrane filtration processes and membrane distillation process. Thermopervaporation technology with hydrophobic membrane is utilized in the distillation process. The energy saving is achieved by thermal return of condensation energy.

In the closed environments such as manned space station, it is necessary to remove contaminant gas to keep a suitable environment. Removal of gaseous contaminants generated from crew, animals, and plants is important function to keep the environment below the allowable level in the Closed Ecology Experiment Facilities (abbreviated as CEEF). CEEF consist of three modules for habitat, animal and plant, the supporting facilities for each module and a plant cultivation facility. CEEF are scheduled to be constructed from 1994 in Aomori Prefecture, northern part of Japan. For designing Trace Contaminant Control Assembly (TCCA) for CEEF, the following six (6) trace contaminants have been selected as major contaminant gas in CEEF; Ammonia (NH3) Methane (CH4) Ethylene (C2H4) Carbon Monoxide (CO) Nitrogen Dioxide (NO2) Sulfur Dioxide (SO2) Ethylene is well-known as an aggressive contaminant to plant growth and maturity.

Compared with other applicable processes such as incineration, the catalytic wet oxidation process is considered to be the most practically applicable waste treatment process for the CELSS. In this report, the quantity of carbon monoxide generated in the wet oxidation process is identified and a measure for carbon monoxide minimization is discussed. As a result of a bench test, it became apparent that a non-negligible quantity of carbon monoxide could be generated in the catalytic wet oxidation process. However, it can be expected that this CO content will be reduced to a safe level by applying the wet oxidation process catalyst reactor to CO oxidation.

A simulation of an open mode system experiment was run using the same experimental conditions as an integration test conducted from September 1999 to February 2000 using the Closed Plant Experiment Facility at the Institute for Environmental Sciences in order to evaluate the operation of closed mode system to be conducted in future. Operation of the open mode system experiment required a supply of water and carbon dioxide from the outside, and the discharge of nutrient waste water and oxygen. The present simulation verified the feasibility of using non-integrated wet-oxidation processor, nutrient synthesis unit and nutrient waste water processor connected within a closed mode system, and it was confirmed that sufficient material circulation could be achieved when rice and soybeans were divided into six beds with different growing stages to facilitate control of the nutrient solution.

The metal top is used for convertible cars since the exterior design when the rooftop is closed is also important. A retractable metal top system which can automatically retract and extract the metal top has been popular to increase commercial values for the luxury convertible cars. We have developed the metal top open-close system comprising metal top,package tray and luggage panel operation link-mechanism units driven by electric motors. The metal top can be retracted or extracted in approximately 25 seconds by controlling the metal top system and the side and quarter window motors. The roof panel is pre-load so that the cabin air-tightness for high speed driving is maintained. The metal top is compactly retracted since the slide and side package trays are synchronized. Enough luggage space is secured using the multi-link mechanism to open and close the luggage panel. This retractable metal top system is equipped with the LEXUS SC430. (Fig.1) [1]

In the Closed Ecology Experiment Facilities (CEEF), waste materials such as plant inedible parts, feces and urine of animal and human, and garbage are to be decomposed to inorganic materials by a physical and chemical (P/C) process; Wet Oxidation (W/O). It is known that significant part of nitrogen (N) in the waste materials is reduced to gaseous nitrogen (N2) through W/O process. There is also some deposition of minerals such as iron (Fe) and phosphorous (P) through W/O process. Nitrogen Fixation Subsystem (NFS) produces ammonia (NH3) which is one of end products of NFS, from N2 separated from module air and hydrogen (H2) derived from electrolyses of water, and also produces nitrate (HNO3) from a part of the NH3 and oxygen (O2) derived from electrolyses of water. As another end product of NFS, ammonium nitrate (NH4NO3) is produced from the HNO3 and a part of the NH3.

This waste management process must be capable of treating the various wastes generated within Controlled Ecology Experiment Facilities (CEEF) and operate effectively in and environment in which carbon, oxygen, nitrogen, salts, and other important minerals, exit. The catalytic Wet Oxidation Process (W/O Process) is regarded to be the most feasible candidate process for such waste management. This paper clarifies the performance data and the design data of the actual device. By applying these comparison data, for example, water balance, insoluble part balance, organic part balance, and inorganic balance for CEEF, we were also able to confirm the usefulness and applicability of the actual Wet Oxidation Device.

This paper introduces a concept and a design to supply paper products for an earth based Advanced Life Support System (ALSS) test bed and it shows some results of paper production trials on the ALSS using inedible biomass. Rice plants (i.e. straw and roots), and soybean stems were pulped by boiling and/or alkali soaking and a mechanical processing method. Paper could be produced from both and exhibited different characteristics. Paper with quality suitable for hygienic tissue could be obtained and very absorbent paper was also possible. A rapid pulping method without a chemical process was also investigated. A potential for reducing chemical consumption, liquid waste and labor cost of paper production in the ALSS was demonstrated.

The Closed Ecology Experiment Facilities (CEEF) were installed to collect data for estimation of transfer of radionuclides from atmosphere to humans in the ecosystem. The first target among the radio-nuclides is 14C. In order to validate function of material circulation in an experimental system constructed in the CEEF, circulation of air constituents, water and materials in waste was demonstrated connecting the Closed Plant Experiment Facility (CPEF) and the Closed Animal and Human habitation Experiment Facility (CAHEF) of the CEEF, since 2005 to 2007. The CPEF has a Plant Cultivation Module (PCM), which comprises of three plant chambers illuminated solely by artificial lighting, one plant chamber illuminated by both natural and artificial lighting, a space for preparation, and an airlock, and a physical/chemical material circulation system.

It is necessary to develop a small positive pressure control system for the closed ecology experiment facility (CEEF) to protect against over-differential pressure loading. In the present study, a numerical method was developed to calculate the quantity of state of the closed module, which is fitted with rubber buffers, for the small positive pressure control system. Experiments to examine the pressure change of the closed module were carried out at CEEF. Comparison of calculated and experimental results showed that the present dynamic simulation is suited to estimating the quantity of state of the closed module.

The Nitrogen Fixation System (NFS) which produces ammonia and nitric acid from nitrogen and water has been developed. The NFS is one essential part of material circulation system of the CEEF (Closed Ecological Experiment Facility) the first Japanese CELSS experiment facility. Basically, physico-chemical and some new technologies are utilized as elemental processes in the NFS. Low pressure ammonia synthesis, ammonia enrichment with PSA and water electrolysis with SPE are such new technologies. We designed and installed the NFS as a subsystem of CEEF. The capacity of the NFS is 125g/day as fixed nitrogen. First operation of NFS is expected to be done early fiscal year of 1996 in CEEF.

The recovery of important minerals, salt (NaCI) and potassium (K), in a closed system, namely CELSS is discussed. NaCI is needed for humans, but is potentially harmful to plants. Salt is recovered after wet oxidation of urine. Since Na and K have similar chemical and physical properties, their recovery or separation may require sophisticated methods. Na, CI and K ions are separated from other ions by electrodialysis with univalent selective ion-exchange membranes and then NaCI is obtained separately by a crystalization process. Preliminary experiment on crystalization of NaCI-KCl mixed solutions showed a good separation result.

We propose a new recovery system for NaCl from human urine. The system has an electrodialysis (ED) part and a crystallization part. Separation and concentration characteristics of the system are discussed for fundamental experiments of the ED and crystallization parts. Concentrated NaCl-KCl mixed solution is obtained using the ED process from simulated oxidized urine and sweat which include Ca2+ and S042- ions. Then, the crystallization process is used to separate about 80% of the NaCl from the ED treated solution. The experimental studies indicate that the mineral recovery system we proposed can recover NaCl from waste water of a CEEF.

IES (Institute for Environmental Sciences) is now constructing CEEF at Rokkasho, Aomori, Japan. The simulation for material flow is made based on a system model of CEEF, which includes one person and 7 plant species of Rice, Soybean, Komatsuna, Sesame, Tomato, Potato and Buckwheat. In this simulation software, plants, human and their support systems are mathematically defined and material flows such as O2, N2, CO2, waters, fertilizers and organic matters are computed. This software simulates only material flow and but does not simulate thermal dynamics of the environment. The simulation result showed reasonable material flows in a closed system.

Materials circulating in a closed ecological system are classified as metabolic ones and nonmetabolic ones. Nonmetabolic substances relate to environment constituents and cultural activities. Treatment of these materials are discussed from a view point of CELSS concept. The closed system, CEEF, will be constructed in Japan in the near future. CEEF is an experiment facility with processing capacity of two adult persons, consisting of a plant module, an animal module, a habitat module and supporting facilities for the three modules. The supporting facilities are composed of artificial processors of gases, waters and wastes. The plant module has artificial and natural lighting cultivating sections.

In order to verify the material circulation design for a Closed Ecology Experiment Facilities, CEEF, the organic element analysis of edible and inedible parts of the major candidate plants (rice, soybean, sesame and komatsuna (Brassica campestris)) has been carried out experimentally and by using food analysis data. In the experiment, rice, soybean and sesame were cultivated by hydroponics and soil culture for this purpose. The organic element analysis data from the food analysis data were made using empirical chemical equations formulated as to major nutriments by Volk and Rummel. The experimental results showed good agreement with those obtained from the food analysis data. Komatsuna has high nitrogen content. Inedible parts of rice, soybean and sesame have almost the same constituent ratio. The edible part of soybean contains five times as much nitrogen as its inedible part. Rice shows no significant difference between the edible and inedible parts.

Lunar base construction study has been conducted under the sponsorship of many Japanese industries to amend the man tended lunar outpost study carried by NASDA. Permanent lunar base construction is to be constrained by the ability of the usable transportation system carrying the basic modules composing lunar base itself. Based upon the experiences of Antarctic Research Expedition and of designing International Space Station now going on it was assumed the initial permanent lunar base has to be composed of two habitats and one power module for letting possible to alive 8 crews, and has to be expanded by adding three or four modules in every year for improving the easiness of livingness. In early stage of construction, crew members have to live and work using only two habitat modules with getting the electric power from power module, therefore the minimum self support functions except the food and oxygen supplying have to be attached to the habitat modules.

As a part of CEEF, a hydro-sphere experiment system has been installed in the air-tight hydro-sphere chamber built in fiscal 1997. Environmental factors in the chamber such as air composition, temperature and humidity could be fully controlled from 360 to 2000ppmCO2, from 20 to 30°C and 70%RH respectively using air composite adjusting system and air-conditioner. In this chamber having 640m3, three aquariums having 20m3 volume each have been installed. One of those aquarium will be used for the sea water buffer, the other two will be used for breeding living organisms such as small animals and macro-algae. A water reclamation system also has been installed in addition to those aquariums, and sea water is to be circulated at the rate of 20m3/3days between those aquariums and this reclamation system in order to realize the simulated sea water eco-system. The water reclamation system is composed of a membrane filter and bio-filter.

In CEEF(Closed Ecological Experiment Facility) which is the first Japanese CELSS experiment facility, the ammonia and ammonium nitrate production system is a nitrogen fixation system as a part of nitrogen circulation system. Nitrogen and water which are input materials to the system are processed to produce ammonia water and ammonium nitrate solution as raw materials of fertilizer for plant cultivation. The design basis of the system is to convert 125g/day of nitrogen to ammonia and ammonium nitrate based on the amount of one person's metabolism. Experiment of the system has been carried out and we have studied characteristics of the system.

Nitrogen Fixation Systems(NFS) suitable for plant cultivation in a closed environment have been studied through experimental verification. The system is composed of physico-chemical processes only. Nitrogen gas and water are fed into the system as raw materials,and ammonia and ammonium nitrate solution are produced as final products, which are utilized as main fertilizers in plant cultivation. Each elemental chemical process in NFS is selected with regard to unique design criteria concerning safety, energy effectiveness, compactness and reliability. An experimental apparatus for important unit processes has been made for the purpose of verifying process data. A detail design for nitrogen fixation facilities, planned for construction as the first Japanese CELSS laboratory, was carried out.