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Use of biodiesel from non-edible vegetable oil as an alternative fuel to mineral diesel is attractive economically and environmentally. Diesel engines emit several harmful gaseous emissions and some of them are regulated worldwide, while countless others are not regulated. These unregulated species are associated with severe health hazards. Karanja biodiesel is a popular alternate fuel in South Asia and various governments are considering its large-scale implementation. Therefore it is important to study the possible adverse impact of this new alternate fuel. In this study, unregulated and regulated emissions were measured at varying engine speeds (1500, 2500 and 3500 rpm) for various engine loads (0%, 20%, 40%, 60%, 80% and 100% rated load) using 20% Karanja biodiesel blend (KB20) and diesel in a 4-cylinder 2.2L common rail direct injection (CRDI) sports utility vehicle (SUV) engine.

Better understanding of flow phenomena inside the combustion chamber of a diesel engine and accurate measurement of flow parameters is necessary for engine optimization i.e. enhancing power output, fuel economy improvement and emissions control. Airflow structures developed inside the engine combustion chamber significantly influence the air-fuel mixing. In this study, in-cylinder air flow characteristics of a motored, four-valve diesel engine were investigated using time-resolved high-speed Tomographic Particle Imaging Velocimetry (PIV). Single cylinder optical engine provides full optical access of combustion chamber through a transparent cylinder and flat transparent piston top. Experiments were performed in different vertical planes at different engine speeds during the intake and compression stroke under motoring condition. For visualization of air flow pattern, graphite particles were used for flow seeding.

In this study, 3D air-flow-field evolution in a single cylinder optical research engine was determined using tomographic particle imaging velocimetry (TPIV) at different engine speeds. Two directional projections of captured flow-field were pre-processed to reconstruct the 3D flow-field by using the MART (multiplicative algebraic reconstruction technique) algorithm. Ensemble average flow pattern was used to investigate the air-flow behavior inside the combustion chamber during the intake and compression strokes of an engine cycle. In-cylinder air-flow characteristics were significantly affected by the engine speed. Experimental results showed that high velocities generated during the first half of the intake stroke dissipated in later stages of the intake stroke. In-cylinder flow visualization indicated that large part of flow energy dissipated during the intake stroke and energy dissipation was the maximum near the end of the intake stroke.

Condensed soot coming out of vehicular exhaust is commonly classified as organic carbon (OC) and elemental carbon (EC). OC can be directly emitted to the atmosphere in the particulate form (primary carbon) from the tailpipe or can be produced by gas-to-particle conversion process (secondary organic carbon, SOC). Under typical atmospheric dilution conditions, most of the semi-volatile material is present in the form of soot. SOC holds wider implications in terms of their adverse health and climate impact. Diesel exhaust is environmentally reactive and it has long been understood that the ambient interaction of exhaust hydrocarbons and NOx results in the formation of ozone and other potentially toxic secondary organic carbon species. The current emission norms look at the primary emissions from the engine exhaust. Also, research efforts are geared towards controlling the emissions of primary carbon.

Increased environmental awareness and depletion of resources are driving industry to develop alternative fuels that are environmentally more acceptable. Fatty acids esters (biodiesel) are known to be good alternative fuels. Due to economic reasons, the use of cheap raw materials for biodiesel production is preferred. In this case, ricebran oil, non-edible grade is used. Base catalyzed transesterification of ricebran oil is investigated and process parameters for ricebran biodiesel production are optimized. Various properties like viscosity, density, flash point, calorific value of biodiesel thus prepared are characterized as per ASTM D6751 and found comparable to mineral diesel. Steady state engine dynamometer test at 1800 rpm has been carried out to evaluate the performance and emission characteristics of a medium duty transportation DI diesel engine. Emission tests with all the fuel blends have also been carried out using European 13 MODE test (ECE R49).

Considering the demand for sustainable transport, alternative fuels are a keen research topic for IC engine researchers. Among various alternative fuels being explored, Di-ethyl ether (DEE) is gaining popularity off-late for compression-ignition (CI) engines owing to its high cetane rating, oxygen presence in its molecular structure, and lower carbon content. This study explores the suitability of DEE blends in tractor engines. DEE blends [15% and 30% (v/v)] with diesel were compared with baseline diesel for combustion, and emission characterisation, keeping all parameters identical, including the fuel injection timings. Results were analysed for different engine loads at 1500 rpm. Delayed combustion was observed with DEE blends with diesel, possibly due to a higher cooling effect from DEE vaporisation and retarded dynamic fuel injection due to its higher compressibility. However, the DEE blend fuelled engine performance was comparable to baseline diesel.

Vegetable oils have energy content suitable to be used as compression ignition (CI) engine fuel. However, several operational and durability problems of using straight vegetable oils in CI engines are reported in the literature, which are primarily caused by their higher viscosity and low volatility compared to mineral diesel. The viscosity can be brought in acceptable range by (i) chemical process of transesterification, (ii) blending of oil with mineral diesel or (iii) by heating the vegetable oil using exhaust gas waste heat. Reduction of viscosity by blending or exhaust gas heating saves the chemical processing cost of transesterification. Present experimental investigations were carried out for evaluating combustion, performance and emission behavior of Jatropha oil blends in unheated conditions in a direct injection CI engine at different load and constant engine speed (1500 rpm).

Biodiesel (fatty acid methyl ester) is a non-toxic and biodegradable alternative fuel that is obtained from renewable sources. A major hurdle in the commercialization of biodiesel from virgin oil, in comparison to petroleum-based diesel, is its cost of production, primarily the raw material cost. Used cooking oils or waste cooking oils are economical sources for biodiesel production, which can help in commercialization of biodiesel. However, the products formed during cooking/frying (such as free fatty acids and various polymerized triglycerides) affect the transesterification reaction and the biodiesel properties. In present experimental investigations, wastecooking oil obtained from restaurant was used to produce biodiesel through transesterification process and the chemical kinetics of biodiesel production was studied. Biodiesel was blended with petroleum diesel in different proportions.

This experimental study was undertaken to investigate the use of vegetable oil derivatives to substitute mineral diesel fuel. Straight vegetable oils pose some problems like injector coking, carbon deposits etc., when used as a fuel in an engine. These problems are due to high viscosity, low volatility and polyunsaturated character of vegetable oils. Transesterified vegetable oil derivative called “biodiesel” appear to be most convenient way of utilizing vegetable oil as a substitute fuel in diesel engines. In present investigation, rice bran oil (non-edible) was transesterified to methyl ester and reaction conditions for transeterifcation process for rice bran oil were optimized. Various properties like viscosity, density, flash point of the biodiesel thus prepared are comparable to diesel and found to be in acceptable range as per ASTM norms (ASTM D6751). Experimental investigations were carried out on a four stroke, four cylinders, transportation DI diesel engine.

Homogeneous charge compression ignition (HCCI) engines are attracting attention as next-generation internal combustion engines mainly because of very low NOx and PM emission potential and excellent thermal efficiency. Particulate emissions from HCCI engines have been usually considered negligible however recent studies suggest that PM number emissions from HCCI engines cannot be neglected. This study is therefore conducted on a modified four cylinder diesel engine to investigate this aspect of HCCI technology. One cylinder of the engine is modified to operate in HCCI mode for the experiments and port fuel injection technique is used for preparing homogenous charge in this cylinder. Experiments are conducted at 1200 and 2400 rpm engine speeds using gasoline, ethanol, methanol and butanol fuels. A partial flow dilution tunnel was employed to measure the mass of the particulates emitted on a pre-conditioned filter paper.

Environmental concerns have increased significantly world over in the past decade. Regulatory agencies are becoming increasingly concerned with particulate emissions as the health and environmental effects are getting understood better due to rapid development in instrumentation. Biodiesel is one of the most promising alternative diesel fuels, which is getting global acceptability among the automotive/ engine manufactures as well as users due to numerous benefits it offers over the conventional diesel. While much of literature is available on particulate emitted by diesel fuelled engine, little is known by particulate emissions from biodiesel fuelled compression ignition (CI) engine. This study concentrates on the characterization of particulate emissions from mineral diesel vis-à-vis biodiesel (B100) and its optimum blend (20%, B20) with mineral diesel.

Petroleum products are used to power internal combustion engines (ICEs). Emissions and depletion of petroleum reserves are important questions that need to be answered to ensure existence of ICEs. Indian Railways (IR) operates diesel locomotives, which emit large volume of pollutants into the environment. IR is looking for an alternative to diesel for powering the Locomotives. Methanol has emerged as a replacement for petroleum fuels because it can be produced from renewable resources as well as from non-renewable resources in large quantities on a commercially viable scale. It has similar/superior physico-chemical properties, which reduce tailpipe emissions significantly. It is therefore necessary to understand the in-cylinder phenomenon in methanol fueled engines before its implementation on a large-scale.

The interface between the piston rings and cylinder liner play an important role in total frictional losses and mechanical wear of internal combustion engine and is increasingly coming under scrutiny as legislated particulate emission standards are getting more and more stringent. The capacitance method is used for measurement of minimum oil film thickness between piston ring and liner interface. Measurement of capacitance formed between the piston ring and a probe mounted flush in the liner provides an accurate means of determining the oil film thickness provided that the region between the probe and liner is flooded with oil and dielectric constant of the oil is known. This paper presents detailed design and measurement of lubricating oil film thickness using capacitive micro sensor in a non-firing engine simulator. Lubricating oil film thickness was found to vary between 0.2μm to 8μm in the non firing engine simulator.

Fuel injection pressure (FIP) is one of the most important factors affecting diesel engine performance and particulate emissions. Higher FIP improves the fuel atomization, which results in lower soot formation due to superior fuel-air mixing. The objective of this spray study was to investigate macroscopic and microscopic spray parameters in FIP range of 500-1500 bar, using a solenoid injector for biodiesel blends (KB20 and KB40) and baseline mineral diesel. For these test fuels, effect of ambient pressure on macroscopic spray characteristics such as spray penetration, spray area and cone angle were investigated in a constant volume spray chamber (CVSC). Microscopic spray characteristics such as velocity distribution of droplets and spray droplet size distribution were measured in the CVSC at atmospheric pressure using Phase Doppler Interferometry (PDI).

Laser is emerging as a strong contender as an alternative ignition source for internal combustion (IC) engines. Short laser pulses of few nanoseconds duration delivered by a Q-switched laser are focused by a lens inside the engine cylinder containing combustible fuel-air mixture. If the peak intensity at the focal point exceeds threshold intensity level, breakdown of combustible gases occurs, which leads to plasma formation. If the energy of the spark generated by plasma is high enough, the mixture ignites. In this investigation, laser ignition (LI) was performed in a single cylinder engine at constant speed and wide open throttle conditions using CNG as fuel. Combustion behavior was recorded using a high speed data acquisition system. For laser ignition of the engine, a laser spark plug was designed and manufactured. Laser spark plug consists of combination of lenses and optical windows.

Fuel-air mixing is the main parameter, which affects formation of NOx and PM during CI combustion. Hence better understanding of air-flow characteristics inside the combustion chamber of a diesel engine became very important. In this study, in-cylinder air-flow characteristics of four-valve diesel engine were investigated using time-resolved high-speed tomographic Particle Imaging Velocimetry (PIV). For visualization of air-flow pattern, fine graphite particles were used for flow seeding. To investigate the effect of different operating parameters, experiments were performed at different engine speeds (1200 rpm and 1500 rpm), intake air temperatures (room temperature and 50°C) and intake port configurations (swirl port, tangential port and combined port). Intake air temperature was controlled by a closed loop temperature controller and intake ports were deactivated by using a customized aluminum gasket.

Alternative fuels, coupled with advanced engine technologies, are potential solutions to overcome energy crisis and environmental degradation challenges, that transport sector faces. Methanol has emerged as a potential candidate as an alternate fuel due to adequate availability of indigenous feedstocks, such as coal, biomass, and municipal solid waste (MSW). Policy makers of several countries are focusing on developing roadmap for methanol fueled vehicles, especially in developing countries like China and India. These countries have the largest two-wheeler market globally; therefore, methanol adaptability on 2-wheeler engine becomes important national priority. This study is aimed at feasibility assessment of methanol (M100) fueled two-wheeler engine using simulations. Present study was divided into four different phases.

The development of more efficient and powerful internal combustion engines requires the use of new and advanced engine technologies. These advanced engine technologies and emission requirements for meeting stringent global emission norms have increased the power densities of engine leading to downsizing. In all these engines, cylinder head and liner are normally cooled but the piston is not cooled, making it susceptible to disintegration/ thermal damage. Material constraints restrict the increase in thermal loading of piston. High piston temperature rise may lead to engine seizure because of piston warping. So pistons are additionally cooled by oil jet impingement from the underside of the piston in heavy duty diesel engines. However, if the temperature at the underside of the piston, where the oil jet strikes the piston, is above the boiling point of the oil, it may contribute to the mist generation.

Several experimental studies have been conducted for evaluating coefficient of friction and wear in simulated engine conditions using a piston ring segment and a liner piece rubbing against each other in reciprocating mode under load and lubricated conditions. In the present experimental investigation, a non-firing engine simulator has been developed in order to simulate engine conditions to a much closer extent. This machine can operate at similar linear speed, stroke, and load and can simulate almost similar engine operating conditions except firing pressures. This machine can also be used for comparing liners with different surface properties and the effects of surface texture on wear and oil consumption. One cylinder liner has been used for experimentation and the wear and surface properties behaviour were evaluated at several locations in the liner. Surface profile, roughness parameters are evaluated at several locations in the liner and at the top compression ring.

The homogeneous charge compression ignition (HCCI) combustion process is capable of providing both high ‘diesel-like’ efficiencies and very low NOx and particulate emissions. However, among several technical challenges, controlling the combustion phasing, particularly during transients is a major issue, which must be resolved to exploit its commercial applications. This study is focused on the experimental investigations of behavior of combustion timing and other combustion parameters during startup and load transients. The study is conducted on a gasoline fuelled HCCI engine by varying intake air temperature and air-fuel ratio at different engine speeds. Port fuel injection technique is used for preparing homogeneous mixture of gasoline and air. For fueling startup transient test, fuel injection was turned off, and the engine was motored for several minutes until the fire-deck, intake and exhaust temperatures stabilized.