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Sources of unburned hydrocarbon (UHC) emissions are examined for a highly dilute (10% oxygen concentration), moderately boosted (1.5 bar), low load (3.0 bar IMEP) operating condition in a single-cylinder, light-duty, optically accessible diesel engine undergoing partially-premixed low-temperature combustion (LTC). The evolution of the in-cylinder spatial distribution of UHC is observed throughout the combustion event through measurement of liquid fuel distributions via elastic light scattering, vapor and liquid fuel distributions via laser-induced fluorescence, and velocity fields via particle image velocimetry (PIV). The measurements are complemented by and contrasted with the predictions of multi-dimensional simulations employing a realistic, though reduced, chemical mechanism to describe the combustion process.

Numerical investigation is carried out to explore various strategies of combustion mode switching in a diesel engine operating at high power. Numerical results are compared with high power single cylinder (CAT 3401E) experiments for combustion phasing and emission characteristics. In this study CFD calculations are carried out using the KIVA CFD code with Large Eddy Simulation turbulence model and Direct Chemistry Solver sub-models. The advanced turbulence and combustion sub-models enabled more realistic visualization of the effects of single-cycle mode switching on in-cylinder flow structures, fuel-air mixing behavior and combustion phasing. Two circumstances of mode switch are presented in this study. Mode switches are performed from traditional High Temperature Combustion to early injection PCCI combustion and vice versa. In this investigation several aspects of combustion control are investigated.

A swept-volume method of calculating the volume swept by the flame during each time step is developed and used to improve the calculation of fuel reaction rates. The improved reaction rates have been applied to the ignition model and coupled with the level set G-equation combustion model. In the ignition model, a single initial kernel is formed after which the kernel is convected by the gas flow and its growth rate is determined by the flame speed and thermal expansion due to the energy transfer from the electrical circuit. The predicted ignition kernel size was compared with the available experimental data and good agreements were achieved. Once the ignition kernel reaches a size when the fully turbulent flame is developed, the G-equation model is switched on to track the mean turbulent flame front propagation.

A modified version of the three dimensional CFD code KIVA-3, which accommodates moving valves and a moving piston crown, has been applied to a heavy-duty, four cycle, dual intake valve, direct injection, diesel engine The fluid domain encompasses an intake runner, two valved ports and a cylinder with a Mexican hat bowl-in-piston configuration In the first part of the study, the modified KIVA-3 code was used to simulate the flow through the port and cylinder of the engine without a piston The intake valves were cycled (300 rpm at the camshaft) Two turbulence models were compared in this part of the study, standard k - ε and the RNG modified k - ε as discussed in [11] The results were compared to particle image velocimetry (PIV) images Large scale flow features of the computer simulations agreed moderately well with the ensemble averaged flow bench results There was very little difference between the results from the two turbulence models Motored engine simulations including a piston were conducted to characterize the in-cylinder gas flow and mixing during the intake and compression strokes Characterization methods were developed which yield insight into the in-cylinder gas motion and mixing during both strokes Intake and residual gases are tracked separately, both large scale convection and turbulent mixing are investigated, flow critical points are examined to provide information about flow topology and turbulence production is correlated with the evolution of flow structures Results show that mixing of the intake and residual gases is very non-uniform Many complex flow structures develop during intake and are destroyed during compression However, several structures survive through compression and contribute to enhanced mixing near top dead center These significant structures have been identified and tracked back to intake The flow field near top dead center exhibits spatial inhomogeneities in temperature and small scale mixing parameters such as turbulence kinetic energy and its dissipation rate

Laser induced fluorescence (LIF) imaging during the expansion stroke, exhaust gas emissions, and cylinder pressure measurements were used to investigate the influence on combustion and CO/UHC emissions of variations in squish height and fuel spray targeting on the piston. The engine was operated in a highly dilute, partially premixed, low-temperature combustion mode. A small squish height and spray targeting low on the piston gave the lowest exhaust emissions and most rapid heat release. The LIF data show that both the near-nozzle region and the squish volume are important sources of UHC emissions, while CO is dominated by the squish region and is more abundant near the piston top. Emissions from the squish volume originate primarily from overly lean mixture. At the 3 bar load investigated, CO and UHC levels in mixture leaving the bowl and ring-land crevice are low.

While Low Temperature Combustion (LTC) strategies such as Reactivity Controlled Compression Ignition (RCCI) exhibit high thermal efficiency and produce low NOx and soot emissions, low load operation is still a significant challenge due to high unburnt hydrocarbon (UHC) and carbon monoxide (CO) emissions, which occur as a result of poor combustion efficiencies at these operating points. Furthermore, the exhaust gas temperatures are insufficient to light-off the Diesel Oxidation Catalyst (DOC), thereby resulting in poor UHC and CO conversion efficiencies by the aftertreatment system. To achieve exhaust gas temperature values sufficient for DOC light-off, combustion can be appropriately phased by changing the ratio of gasoline to diesel in the cylinder, or by burning additional fuel injected during the expansion stroke through post-injection.