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Journal Article

Using 2d Infrared Imaging for the Analysis of Non-Conventional Fuels Combustion in a Diesel Engine

2015-04-14
2015-01-1646
The common realization of the necessity to reduce the use of mineral sources is promoting the use of alternative fuels. Big efforts are being made to replace petroleum derivatives in the internal combustion engines (ICEs). For this purpose it is mandatory to evaluate the behavior of non-conventional fuels in the ICEs. The optical diagnostics have proven to be a powerful tool to analyze the processes that take place inside the engine. In particular, 2d imaging in the infrared range can reveal new details about the effect of the fuel properties since this technique is still not very common. In this work, a comparison between commercial diesel fuel and two non-conventional fuels has been made in an optically accessible diesel engine. The non-conventional fuels are: the first generation biofuel Rapeseed Methyl Ester (RME) and an experimental blend of diesel and a fuel with high glycerol content (HG).
Technical Paper

Use of Vibration Signal for Diagnosis and Control of a Four-Cylinder Diesel Engine

2011-09-11
2011-24-0169
In order to meet the stricter and stricter emission regulations, cleaner combustion concepts for Diesel engines are being progressively introduced. These new combustion approaches often requires closed loop control systems with real time information about combustion quality. The most important parameter for the evaluation of combustion quality in internal combustion engines is the in-cylinder pressure, but its direct measurement is very expensive and involves an intrusive approach to the cylinder. Previous researches demonstrated the direct relationship existing between in-cylinder pressure and engine block vibration signal and several authors tried to reconstruct the pressure cycle on the basis of information coming from accelerometers mounted on engine block. This paper proposes a method, based on the analysis of the engine vibration signal, for the diagnosis of combustion process in a Diesel engine.
Journal Article

UV-Visible Spectroscopic Measurements of Dual-Fuel PCCI Engine

2011-09-11
2011-24-0061
In this work, optical diagnostics were applied in a transparent DI diesel engine equipped with the head of Euro5 commercial engine and the last generation CR injection system. In order to realize the PCCI combustion the injection of neat bio-ethanol was performed in the intake manifold and European commercial diesel fuel was injected into the cylinder. Different amounts of bio-ethanol were injected in order to create PCCI combustion with high levels of pre-combustion mixing, and to ensure low equivalence ratio and low flame temperatures too. UV-Visible imaging and spectroscopic measurements were performed in the engine in order to investigate the autoignition of the charge and the combustion process, respectively. In particular, the detection of the species involved in the combustion, like OH, HCO, and CH, was performed. The relevance of the radicals and species on PCCI were evaluated and compared with the data from thermodynamic analysis.
Technical Paper

UV-Visible Imaging of PCCI Engine Running with Ethanol/Diesel Fuel

2012-04-16
2012-01-1238
Premixed charge compression ignition (PCCI) has been shown to be a promising strategy to simultaneously reduce emissions while realizing improved fuel economy. PCCI combustion uses high levels of pre-combustion mixing to lower both NOx and soot emissions by ensuring low equivalence ratio and low flame temperatures. The high level of pre-combustion mixing results in a primarily kinetics controlled combustion process. In this work, optical diagnostics have been applied in a transparent DI diesel engine equipped with the head of Euro5 commercial engine and the last generation CR injection system. In order to realize the PCCI combustion the injection of neat ethanol has been performed in the intake manifold. The engine run in continuous way at 1500 rpm engine speed and commercial diesel fuel has been injected into the cylinder. The PCCI combustion has been analyzed by means of UV- Visible digital imaging and the mixing process, the autoignition of the charge have been investigated.
Technical Paper

Towards On-Line Prediction of the In-Cylinder Pressure in Diesel Engines from Engine Vibration Using Artificial Neural Networks

2013-09-08
2013-24-0137
This study aims at building efficient and robust artificial neural networks (ANN) able to reconstruct the in-cylinder pressure of Diesel engines and to identify engine conditions starting from the signal of a low-cost accelerometer placed on the engine block. The accelerometer is a perfect non-intrusive replacement for expensive probes and is prospectively suitable for production vehicles. In this view, the artificial neural network is meant to be efficient in terms of response time, i.e. fast enough for on-line use. In addition, robustness is sought in order to provide flexibility in terms of operation parameters. Here we consider a feed-forward neural network based on radial basis functions (RBF) for signal reconstruction, and a feed-forward multi-layer perceptron network with tan-sigmoid transfer function for signal classification. The networks are trained using measurements from a three-cylinder real engine for various operating conditions.
Journal Article

The Key Role of the Closed-loop Combustion Control for Exploiting the Potential of Biodiesel in a Modern Diesel Engine for Passenger Car Applications

2011-06-09
2011-37-0005
The present paper describes the results of a cooperative research project between GM Powertrain Europe and Istituto Motori - CNR aimed at studying the capability of GM Combustion Closed-Loop Control (CLCC) in enabling seamless operation with high biodiesel blending levels in a modern diesel engine for passenger car applications. As a matter of fact, fuelling modern electronically-controlled diesel engines with high blends of biodiesel leads to a performance reduction of about 12-15% at rated power and up to 30% in the low-end torque, while increasing significantly the engine-out NOx emissions. These effects are both due to the interaction of the biodiesel properties with the control logic of the electronic control unit, which is calibrated for diesel operation. However, as the authors previously demonstrated, if engine calibration is re-tuned for biodiesel fuelling, the above mentioned drawbacks can be compensated and the biodiesel environmental inner qualities can be fully deployed.
Technical Paper

The Effect of “Clean and Cold” EGR on the Improvement of Low Temperature Combustion Performance in a Single Cylinder Research Diesel Engine

2008-04-14
2008-01-0650
In the present paper, the effect of the clean and cold EGR flow on the performance of a diesel engine running under conventional and Low Temperature Combustion conditions is investigated by means of experimental tests on a single-cylinder research engine. The engine layout was “ad hoc” designed to isolate the effect of the clean and cold recirculated gas flow on the combustion quality. The results have shown that the thermodynamic temperature is the main factor affecting the engine performances, while the effect of a cleaner EGR flow, in terms of lower smoke and unburned compounds (HC and CO), is negligible.
Technical Paper

Temperature Measurements of the Piston Optical Window in a Research Compression Ignition Engine via Thermography and Templugs

2018-04-03
2018-01-0083
Internal combustion engines are characterized by high pressure and thermal loads on pistons and in cylinders. The heat generated by the combustion process is dissipated by means of water and oil cooling systems. For the best design and optimization of the engine components it is necessary to know the components temperature in order to estimate the thermal flows. The purpose of this work is to measure the piston sapphire window temperature in a research optically accessible engine by combining two different techniques: measurements with templugs and with thermography. The method is very simple and can provide a reliable value of temperature within a small interval. It fits well for applications inside the engine because of its low technical level requirements. It consists of application of temperature sensitive stickers on the target component that makes it a very robust method, not affected by piston movement.
Journal Article

Study of the Effect of the Engine Parameters Calibration to Optimize the Use of Bio-Ethanol/RME/Diesel Blend in a Euro5 Light Duty Diesel Engine

2013-04-08
2013-01-1695
In the global scenario of encouraging the use of renewable sources, the bioethanol as fuel supply in the automotive sector is receiving increasing interest. In the present paper the results of a research activity aimed to study the impact of a bioethanol/biodiesel/mineral diesel blend on performance and emissions of an automotive diesel engine are reassumed. An experimental campaign has been devoted to characterize the engine fuelled by the ethanol based blend highlighting the advantages and issues related to the bioethanol use. Moreover, the effects of the most important injection settings on the engine performance have been detailed, applying a Design of Experiment (DoE) method, to identify the potentiality offered by a proper engine calibration to optimize the ethanol blend use.
Journal Article

Spray Formation and Combustion Analysis in an Optical Single Cylinder Engine Operating with Fresh and Aged Biodiesel

2011-04-12
2011-01-1381
The present paper describes the results of a cooperative research project between GM Powertrain Europe and Istituto Motori - CNR aimed at studying the impact of both fresh and highly oxidized RME at two levels of blending on spray formation and combustion in modern automotive diesel engines. The tests were performed on an optical single-cylinder engine sharing combustion system configuration with the 2.0L Euro5 GM diesel engine for passenger car application. Two blends (B50 and B100) blending were tested for both fresh and aged RME and compared with commercial diesel fuel in two different operating points typical of NEDC (1500rpm/2bar BMEP and 2000rpm/5bar BMEP). The experimental activity was devoted to an in-depth investigation of the spray density, breakup and penetration, mixture formation, combustion and soot formation, by means of optical techniques.
Technical Paper

Optical Diagnostics to Study Hydrogen/Diesel Combustion with EGR in a Single Cylinder Research Engine

2023-08-28
2023-24-0070
In order to reduce fuel consumption and polluting emissions from engines, alternative fuels such as hydrogen could play an important role towards carbon neutrality. Moreover, dual-fuel (DF) technology has the potential to offer significant improvements in carbon dioxide emissions for transportation and energy sectors. The dual fuel concept (natural gas/diesel or hydrogen/diesel) represents a possible solution to reduce emissions from diesel engines by using low-carbon or carbon-free gaseous fuels as an alternative fuel. Moreover, DF combustion is a possible retrofit solution to current diesel engines by installing a PFI injector in the intake manifold while diesel is injected directly into the cylinder to ignite the premixed mixture. In the present study, dual fuel operation has been investigated in a single cylinder research engine.
Technical Paper

Model Development of a CNG Active Pre-chamber Fuel Injection System

2021-09-05
2021-24-0090
Natural gas as an internal combustion engine fuel is taking a predominant role as a mid-term solution to pollution due to combustion driven human activities both in the energy and transport sectors. Engine researchers and manufacturers are in the process of investigating and improving strategies that decrease emissions and fuel consumption, without compromising engine performance and efficiency; active pre-chamber configurations are to be accounted for as one of these. A relatively small amount of fuel (up to 10 % of the total fuel-energy requirement) is introduced in the confined volume of the pre-chamber and forms a close-to-stoichiometric mixture with fresh charge that is introduced from the main combustion chamber during the compression stroke. After spark-ignition the products of this early stage of combustion can ignite ultra-lean mixtures (with λ up to 2) through the Turbulent Jet Ignition mechanism, hence reducing fuel consumption as well as noxious emissions such as NOx.
Technical Paper

Methane Conversion and Ammonia Formation Model over a Pd-Rh Three-Way Catalyst for CNG Heavy-Duty Engines

2021-09-05
2021-24-0002
Research activities in the development of reliable computational models for aftertreatment systems are constantly increasing in the automotive field. These investigations are essential in order to get a complete understanding of the main catalytic processes which clearly have a great impact on tailpipe emissions. In this work, a 1D chemical reaction model to simulate the catalytic activity of a Pd/Rh Three-Way Catalyst (TWC) for a Natural Gas heavy-duty engine is presented. An extensive database of tests carried out with the use of a Synthetic Gas Bench (SGB) has been collected to investigate the methane abatement pathways, linked to the lambda variation and oxide formation on palladium surface. Specific steady-state tests have shown a dynamics of the methane conversion even at fixed λ and temperature conditions, essentially due to the Pd/PdO ratio.
Technical Paper

MEMS Application to Monitor the In-Cylinder Pressure of a Marine Engine

2023-08-28
2023-24-0023
The transport of goods and people by sea, today, must meet the need to reduce the consumption of fuel oil. In addition, it has to ensure operational reliability and vessel availability, to reduce maintenance costs and comply with emission legislation. To this end, it is necessary to apply a marine engine combustion control system already widely used in engines for land transport. This will allow the ship's engines to operate reliably and in compliance with the best performance for which it was designed. The combustion control could also ensure a more balanced operation of the cylinders and reduce the torsional vibrations of the entire engine, as well as the management of the engine according to the adopted fuel: diesel, dual fuel, methanol, ammonia. Generally, the control of combustion in engines is carried out through the use of pressure sensors that face directly into the combustion chamber.
Technical Paper

In-Cylinder Combustion Analysis by Flame Emission Spectroscopy of Transparent CR Diesel Engine

2003-03-03
2003-01-1112
Spectroscopic measurement and high speed visualization were used in single cylinder, four-stroke DI diesel engine, optically accessible. It was equipped with a four valves head and fully flexible electronic controlled ‘Common Rail’ injection system. The effect of pilot and main injection on combustion process was evaluated. Mixing formation, autoignition and soot formation process were analyzed by broadband ultraviolet-visible flame emission spectroscopy and high-speed digital imaging. The autoignition phase occurred near the tip of the jet and was characterized by strong presence of OH radicals for both investigated conditions The presence of C2 and OH radicals strongly characterized CR diesel combustion process during soot formation and evolution. In particular, high presence of OH concentration for the whole process from the autoignition to the soot formation and successive phases contributes to lower soot levels.
Journal Article

Impact of RME and GTL Fuel on Combustion and Emissions of a “Torque-Controlled” Diesel Automotive Engines

2010-05-05
2010-01-1477
The present paper describes some results of a research project aimed at studying the impact of alternative fuels blends on the emissions and fuel consumption of an Euro 5 automotive diesel engine. Two alternative fuels were chosen for the experiments: RME and GTL. The tests were done in the three most important operating conditions for the engine emission calibration. Moreover, the NOx-PM trade-off by means of EGR sweep was performed in the same operating conditions, in order to evaluate the engine EGR tolerability when burning low sooting fuels as the RME. The investigations put in evidence that the impact of the alternative fuels on modern diesel engines remains significant. This also depends on the interaction between the alternative fuel characteristics and the engine-management strategies, as described in detail in the paper.
Technical Paper

Impact of Biodiesel on Particle Emissions and DPF Regeneration Management in a Euro5 Automotive Diesel Engine

2012-04-16
2012-01-0839
Biofuel usage is increasingly expanding thanks to its significant contribution to a well-to-wheel (WTW) reduction of greenhouse gas (GHG) emissions. In addition, stringent emission standards make mandatory the use of Diesel Particulate Filter (DPF) for the particulate emissions control. The different physical properties and chemical composition of biofuels impact the overall engine behaviour. In particular, the PM emissions and the related DPF regeneration strategy are clearly affected by biofuel usage due mainly to its higher oxygen content and lower low heating value (LHV). More specifically, the PM emissions and the related DPF regeneration strategy are clearly affected by biofuel usage due mainly to its higher oxygen content and lower low heating value, respectively. The particle emissions, in fact, are lower mainly because of the higher oxygen content. Subsequently less frequent regenerations are required.
Technical Paper

IR Imaging of Premixed Combustion in a Transparent Euro5 Diesel Engine

2011-09-11
2011-24-0043
In the present paper, infrared (IR) measurements were performed in order to study the development of injection and combustion in a transparent Euro 5 diesel engine operating in premixed mode. An elongated single-cylinder engine equipped with the multi-cylinder head of commercial passenger car and with common rail (CR) injection system, respectively, was used. A sapphire window was set in the bottom of the combustion chamber, and a sapphire ring was placed between the head and the top of the cylinder line. Measurements were carried out through both accesses by a new high-speed infrared (IR) digital imaging system obtaining information that was difficult to achieve by the conventional UV-visible camera. IR camera was able to detect the emitted light in the wavelength range 1.5-5 μm that is relevant for the emission bands of CO₂ and H₂O. The evaporation phase of pre and main injection, and subsequent combustion evolution were analyzed.
Journal Article

Hydrogen/Diesel Combustion Analysis in a Single Cylinder Research Engine

2022-09-16
2022-24-0012
The application of an alternative fuel such as hydrogen to internal combustion engines is proving to be an effective and flexible solution for reducing fuel consumption and polluting emissions from engines. An easy to use and immediate application solution is the dual fuel (DF) technology. It has the potential to offer significant improvements in carbon dioxide emissions from light compression ignition engines. The dual fuel concept (natural gas / diesel or hydrogen / diesel) represents a possible solution to reduce emissions from diesel engines by using low-carbon or carbon-free gaseous fuels as an alternative fuel. Moreover, DF combustion is a possible retrofit solution to current diesel engines by installing a PFI injector in the intake manifold while diesel is injected directly into the cylinder to ignite the premixed mixture. In the present study, dual fuel operation has been investigated in a single cylinder research engine.
Technical Paper

High Pressure Hydrogen Injector Sizing Using 1D/3D CFD Modeling for a Compression Ignition Single Cylinder Research Engine

2024-04-09
2024-01-2615
With the aim of decarbonizing the vehicles fleet, the use of hydrogen is promising solution. Hydrogen is an energy carrier, carbon-free, with high calorific value and with no CO2 and HC emissions burning in ICE. Hydrogen use in spark ignition engines has already been extensively investigated and optimized. On the other hand, its use in compression ignition engines has been little developed and, therefore, there is a lack of information regarding the combustion in ultra-lean conditions, typical of diesel engines. Several applications employ dual fuel combustion for the easy management of the PFI injection system to be applied in addition to the DI Common Rail system. However, this mode suffers from several problems regarding the management of the maximum flow rate of hydrogen into the intake. In particular, to avoid throwing hydrogen into the exhaust, injection must be started after the valve crossing.
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