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Technical Paper

The Reduction of Mechanical and Thermal Loads in a High-Speed HD Diesel Engine Using Miller Cycle with Late Intake Valve Closing

2017-03-28
2017-01-0637
Mechanical load and thermal load are the two main barriers limiting the engine power output of heavy duty (HD) diesel engines. Usually, the peak cylinder pressure could be reduced by retarding combustion phasing while introducing the drawback of higher thermal load and exhaust temperature. In this paper, Miller cycle with late intake valve closing was investigated at high speed high load condition (77 kW/L) on a single cylinder HD diesel engine. The results showed the simultaneous reduction of mechanical and thermal loads. In the meanwhile, higher boosting pressure was required to compensate the Miller loss of the intake charge during intake and compression process. The combustion temperature, cylinder pressure, exhaust temperature and NOx emission were reduced significantly with Miller cycle at the operating condition. Furthermore, the combustion process, smoke number and fuel consumption were analysed.
Technical Paper

The Effect of Methane Addition on the Low-Temperature Oxidation Preparation and the Thermal Ignition Preparation of Dimethyl Ether Under Representative Engine In-Cylinder Thermal Conditions

2023-09-29
2023-32-0150
Dimethyl ether (DME) is a highly reactive diesel substitute that can be used as a pilot fuel to ignite low- reactivity methane (CH4) in heavy-duty engines. To optimize the efficiency and emissions of CH4/DME dual-fuel engines, it is crucial to study the fundamental combustion characteristics of DME mixed with methane. This study focuses on the influence of CH4 addition on the low-temperature oxidation (LTO) preparation stage and the thermal ignition (TI) preparation stage of DME in the two-stage ignition process, as these two stages respectively control the ignition delay of the first and second stages. The comparison is made between pure DME and a 50% CH4 and 50% DME blended fuel, operating under thermodynamic conditions representing the engine in- cylinder environment at 30 atm pressure, 650K temperature, and a stoichiometric equivalence ratio. The results show that the addition of methane hardly affects the control mechanism of the two-stage ignition of DME.
Technical Paper

Steady and Transient Fluid Dynamic Analysis of the Tumble and Swirl Evolution on a 4V Engine with Independent Intake Valves Actuation

2008-10-06
2008-01-2392
This work aims at analyzing the fluid dynamic characteristics of a Ducati 4 valves SI engine, for racing motorcycle, during the intake and compression strokes, focusing on the correlation between steady state flow test data (experiments and simulations) and transient CFD simulation results, including the effect of variable valve actuation strategies with independent intake valve actuation. Several steady state flow test data were available in terms of maps of the discharge, tumble and swirl coefficients, at any combination of asymmetric lifts of the two intake valves. From these steady state data it can be argued that asymmetric strategies could enhance engine full load and part load operation characteristics, by exploiting favourable trade off occurring between the opposing needs for high mass flow rate and high charge motion intensity.
Technical Paper

Specifics of the Combustion Phenomenon Inside a Heavy-Duty Diesel Engine Converted to Natural Gas Lean-Burn Spark Ignition Operation

2019-12-19
2019-01-2221
The conversion of existing diesel engines to natural gas with the least amount of modifications can reduce the dependence on conventional oil and enhance national energy security. This study investigated such engine conversion using an experimental platform that consisted of a single-cylinder diesel engine modified for lean-burn natural-gas spark-ignition operation through the addition of a gas injector and a spark plug. Following steady-state experiments at several operating conditions that changed spark timing, mixture equivalence ratio, and engine speed, the experimental results suggested that the combustion phenomena in diesel engines retrofitted to lean-burn natural gas spark ignition presents significant differences compared to that in a conventional stoichiometric spark ignition engine.
Technical Paper

Pressure and Flow Field Effects on Arc Channel Characteristics for a J-type Spark Plug

2022-03-29
2022-01-0436
Lean operation of spark ignition engines is a promising strategy for increasing thermal efficiency and minimize emissions. Variability on the other hand is one of the main shortcomings in these conditions. In this context, the present study looks at the interaction between the spark produced by a J-type plug and the surrounding fluid flow. A combined experimental and numerical approach was implemented so as to provide insight into the phenomena related to the ignition process. A sweep of cross-flow velocity of air was performed on a dedicated test rig that allowed accurate control of the volumetric flow and pressure. This last parameter was varied from ambient to 10 bar, so as to investigate conditions closer to real-world engine applications. Optical diagnostics were applied for better characterization of the arc in different operating conditions. The spatial and temporal evolution of the arc was visualized with high-speed camera to estimate the length, width and stretching.
Journal Article

Prediction of the Nozzle Flow and Jet Characteristics at Start and End of Injection: Transient Behaviors

2015-09-01
2015-01-1850
This paper reports investigations on diesel jet transients, accounting for internal nozzle flow and needle motion. The calculations are performed with Large Eddy Simulation (LES) turbulence model by coupling the internal and external multiphase flows simultaneously. Short and multiple injection strategies are commonly used in internal combustion engines. Their features are significantly different from those generally found in steady state conditions, which have been extensively studied in the past, however, these conditions are seldom reached in modern engines. Recent researches have shown that residual gas can be ingested in the injector sac after the end-of-injection (EOI) and undesired dribbles can be produced. Moreover, a new injection event behaves differently at the start-of-injection (SOI) depending on the sac initial condition, and the initial spray development can be affected for the first few tens of μs.
Technical Paper

Penetration and combustion characterization of cavitating and non-cavitating fuel injectors under diesel engine conditions

2016-04-05
2016-01-0860
This work investigates the effects of cavitation on spray characteristics by comparing measurements of liquid and vapor penetration as well as ignition delay and lift-off length. A smoothed-inlet, converging nozzle (nominal KS1.5) was compared to a sharp-edged nozzle (nominal K0) in a constant-volume combustion vessel under thermodynamic conditions consistent with modern compression ignition engines. Within the near-nozzle region, the K0 nozzle displayed larger radial dispersion of the liquid as compared to the KS1.5 nozzle, and shorter axial liquid penetration. Moving downstream, the KS1.5 jet growth rate increased, eventually reaching a growth rate similar to the K0 nozzle while maintaining a smaller radial width. The increasing spreading angle in the far field creates a virtual origin, or mixing offset, several millimeters downstream for the KS1.5 nozzle.
Technical Paper

Optical Investigations on a Multiple Spark Ignition System for Lean Engine Operation

2016-04-05
2016-01-0711
The paper reports on the optical investigation of a multiple spark ignition system carried out in a closed vessel in inert gas, and in an optical access engine in firing condition. The ignition system features a plug-top ignition coil with integrated electronics which is capable of multi-spark discharges (MSD) with short dwell time. First, the ignition system has been characterized in constant ambient conditions, at different pressure levels. The profile of the energy released by the spark and the cumulated value has been determined by measuring the fundamental electrical parameters. A high speed camera has been used to visualize the time evolution of the electric arc discharge to highlight its shape and position variability. The multiple spark system has then been mounted on an optical access engine with port fuel injection (PFI) to study the combustion characteristics in lean conditions with single and multiple discharges.
Technical Paper

Numerical Study on the Effect of Injector Nozzle Hole Number on Diesel Engine Performance under Plateau Conditions

2023-08-28
2023-24-0033
Diesel engines operated at high altitudes would experience performance degradation due to the fuel-air amount mismatch, resulting in combustion deterioration. Technologies that supplement oxygen concentration, such as intake oxygen enrichment, turbocharging and the addition of oxygenated fuel additives, can help restore performance at high altitudes, but each has its own limitations Operating diesel engines at high altitudes still generates extremely lean fuel-air mixtures, making the improved utilization of excess air the most economically efficient approach to optimize engine performance under such conditions.
Technical Paper

Numerical Simulation of the Early Flame Development Produced by a Barrier Discharge Igniter in an Optical Access Engine

2021-09-05
2021-24-0011
Currently, conventional spark-ignition engines are unfit to satisfy the growing customer requirements on efficiency while complying with the legislations on pollutant emissions. New ignition systems are being developed to extend the engine stable operating range towards increasing lean conditions. Among these, the Radio-Frequency corona igniters represent an interesting solution for the capability to promote the combustion in a much wider region than the one involved by the traditional spark channel. Moreover, the flame kernel development is enhanced by means of the production of non-thermal plasma, where low-temperature active radicals are ignition promoters. However, at low pressure and at high voltage the low temperature plasma benefits can be lost due to occurrences of spark-like events. Recently, RF barrier discharge igniters (BDI) have been investigated for the ability to prevent the arc formation thanks to a strong-breakdown resistance.
Technical Paper

Numerical Investigation of Water Injection Effects on Flame Wrinkling and Combustion Development in a GDI Spark Ignition Optical Engine

2021-04-06
2021-01-0465
The new real driving emission cycles and the growing adoption of turbocharged GDI engines are directing the automotive technology towards the use of innovative solutions aimed at reducing environmental impact and increasing engine efficiency. Water injection is a solution that has received particular attention in recent years, because it allows to achieve fuel savings while meeting the most stringent emissions regulations. Water is able to reduce the temperature of the gases inside the cylinder, coupled with the beneficial effect of preventing knock occurrences. Moreover, water dilutes combustion, and varies the specific heat ratio of the working fluid; this allows the use of higher compression ratios, with more advanced and optimal spark timing, as well as eliminating the need of fuel enrichment at high load. Computational fluid dynamics simulations are a powerful tool to provide more in-depth details on the thermo-fluid dynamics involved in engine operations with water injection.
Journal Article

Numerical Investigation of Two-Phase Flow Evolution of In- and Near-Nozzle Regions of a Gasoline Direct Injection Engine During Needle Transients

2016-04-05
2016-01-0870
This work involves modeling internal and near-nozzle flows of a gasoline direct injection (GDI) nozzle. The Engine Combustion Network (ECN) Spray G condition has been considered for these simulations using the nominal geometry of the Spray G injector. First, best practices for numerical simulation of the two-phase flow evolution inside and the near-nozzle regions of the Spray G injector are presented for the peak needle lift. The mass flow rate prediction for peak needle lift was in reasonable agreement with experimental data available in the ECN database. Liquid plume targeting angle and liquid penetration estimates showed promising agreement with experimental observations. The capability to assess the influence of different thermodynamic conditions on the two-phase flow nature was established by predicting non-flashing and flashing phenomena.
Technical Paper

Numerical Analysis of a New Concept Variable Valve Actuation System

2006-09-14
2006-01-3008
The present work concerns the analysis of a concept for a new variable valve actuation system for internal combustion engines, denoted HVC (Hydraulic Valve Control system). The system is an electro-hydraulic device which aims at minimizing the power consumption required for the valve actuation. Unlike lost motion devices, where the excess pumped oil is wasted in order to control the lift profile, the HVC system uses a reduced quantity of energy to ensure the actual lift profile. For that reason interesting potentialities to increase the global fuel conversion efficiency of the engine are expected, in addition to the benefits deriving from the control flexibility. The HVC system has been modeled by means of an hydraulic simulation tool, useful for the dynamic analysis of mechanical and hydraulic systems. In this work the main elements of the device will be described and their relevant modeling parameters will be discussed.
Technical Paper

Nitrogen Oxides Emission Characteristics of Zero-Carbon Ammonia-Hydrogen Fuels for Internal Combustion Engines

2023-04-11
2023-01-0334
As a zero-carbon fuel and a hydrogen derivative, ammonia is promising for large-scale use in internal combustion engines under the global decarbonization background. Although ammonia fuel itself does not contain elemental carbon and cannot produce carbon dioxide, it contains elemental nitrogen and produces nitrogen oxides (NOX) emissions during combustion. Accordingly, it is essential to understand the formation and evolution of NOX during ammonia oxidation as a prerequisite for finding solutions to control NOX emissions. Since the emission formation is chemically reaction-driven, this paper investigates the ammonia low and high temperature oxidation processes via laminar flame and ideal reactor models, which can provide steady-state NOX formation characteristics to be studied and eliminate unpredictable turbulence and gradients of species concentration and temperature in the engine combustion chamber.
Journal Article

Methodology to Determine the Fast Burn Period Inside a Heavy-Duty Diesel Engine Converted to Natural Gas Lean-Burn Spark Ignition Operation

2019-12-19
2019-01-2220
The conversion of existing diesel engines to natural-gas operation can reduce the dependence on petroleum imports and curtail engine-out emissions. A convenient way to perform such conversion is by adding a gas injector in the intake manifold and replacing the diesel fuel injector with a spark plug to initiate and control the combustion process. However, challenges may appear with respect to engine’s efficiency and emissions as natural-gas spark-ignition combustion inside a diesel combustion chamber is different to that in conventional spark ignition engines. For example, major difference is the phasing and duration of the fast burn, defined as the period in which the rate of heat release increases linearly with crank angle. This study presents a methodology to investigate the fast burn inside a diesel geometry using heat release data.
Technical Paper

Lean Combustion Analysis of a Plasma-Assisted Ignition System in a Single Cylinder Engine fueled with E85

2022-09-16
2022-24-0034
Engine research community is developing innovative strategies capable of reducing fuel consumption and pollutant emissions while ensuring, at the same time, satisfactory performances. Spark ignition engines operation with highly diluted or lean mixture is demonstrated to be beneficial for engine efficiency and emissions while arduous for combustion initiation and stability. Traditional igniters are unsuitable for such working conditions, therefore, advanced ignition systems have been developed to improve combustion robustness. To overcome the inherent efficiency limit of combustion engines, the usage of renewable fuels is largely studied and employed to offer a carbon neutral transition to a cleaner future. For such a reason, both innovative ignition systems and bio or E-fuels are currently being investigated as alternatives to the previous approaches. Within this context, the present work proposes a synergetic approach which combines the benefits of a biofuel blend, i.e.
Technical Paper

Large Eddy Simulation of Ignition and Combustion Stability in a Lean SI Optical Access Engine

2019-09-09
2019-24-0087
Large-Eddy simulations (LES) are becoming an engineering tool for studying internal combustion engines (ICE) thanks to their ability to capture cycle-to-cycle variability (CCV) resolving most of the turbulent flow structures. ICEs can operate under lean combustion conditions to maximize efficiency. However, instabilities associated with lean combustion may cause problems, such as excessive levels of CCV or even misfires. In this context, the energy released by the spark during the ignition and its interaction with the flow field are fundamental parameters that affect ignition stability and how combustion takes place and develops. The aim of this paper is the characterization of the combustion stability in a SI optical access engine, by means of multicycle LES simulations, using CONVERGE software. Sub-grid-scale turbulence is modeled with a viscous one-equation model.
Technical Paper

Investigations on Hydrogen Injections Using a Real-Fluid Approach

2023-04-11
2023-01-0312
Computational fluid dynamics is used with the aim to gain further insights of the hydrogen injection process in internal combustion engines. To this end, three-dimensional RANS simulations of hydrogen under-expanded jets under a variety of injection pressures and temperatures and chamber backpressure are performed. A numerical framework that accounts for real-fluid effects is used which includes accurate non-linear mixing rules for thermodynamic and transport properties with multiple species. Jet formation process, transition to turbulent regime, and mixing process are investigated which are key aspects for the design of efficient injection and combustion. Different simulations are discussed to investigate the structures in the near field, such as Mach disk, barrel, and reflected shocks. It is found that for direct injection applications, especially in high back-pressure cases, accounting for real fluid behavior of hydrogen-air mixtures is important for accurate predictions.
Technical Paper

Investigation of Heat Transfer Characteristics of Heavy-Duty Spark Ignition Natural Gas Engines Using Machine Learning

2022-03-29
2022-01-0473
Machine learning algorithms are effective tools to reduce the number of engine dynamometer tests during internal combustion engine development and/or optimization. This paper provides a case study of using such a statistical algorithm to characterize the heat transfer from the combustion chamber to the environment during combustion and during the entire engine cycle. The data for building the machine learning model came from a single cylinder compression ignition engine (13.3 compression ratio) that was converted to natural-gas port fuel injection spark-ignition operation. Engine dynamometer tests investigated several spark timings, equivalence ratios, and engine speeds, which were also used as model inputs. While building the model it was found that adding the intake pressure as another model input improved model efficiency.
Journal Article

Injection Pattern Design for Real Time Control of Diesel Engine Acoustic Emission

2017-03-28
2017-01-0596
Upcoming more stringent emission regulations throughout the world pose a real challenge, especially in regard to Diesel systems for passenger cars, where the need of additional after-treatment has a big impact in terms of additional system costs and available packaging space. Therefore, the need for strategies that allow managing combustion towards lower emissions, that require a precise control of the combustion outputs, is definitely increasing. Acoustic emission of internal combustion engines contains a large amount of information related to engine behavior and working conditions. Mechanical noise and combustion noise are usually the main contributions to the noise produced by an engine. In particular, recent research from the same authors of this paper demonstrated that combustion noise can be used as an indicator of the combustion that is taking place inside the combustion chamber and therefore as a reference for the control strategy.
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