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Technical Paper

Tribological Synergism of Surface TiO2 Nanoparticles and Sulfurized Olefin

2008-06-23
2008-01-1618
One type of TiO2 nanoparticles modified by stearic acid was prepared by sol-gel method and its structure was characterized using Laser Particle Analyzer (LPA) and Freeze-Etching Electron Microscopy (FEEM). To evaluate the benefits of the nanoparticles used as substitute for sulfurized olefins in gear oils, the tribological properties of a mixture of TiO2 nanoparticles with a S-containing additive in base oil were investigated using four-ball tribotester. The experimental results show that there are some synergistic effects between the two additives. In addition, the function mechanism of TiO2 nanoparticles in the tribological process was elucidated by the use of X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM).
Journal Article

Preliminary Investigation of Exhaust Pressure Waves in a Single Cylinder Diesel Engine and the Impacts on Aftertreatment Sprays

2017-03-28
2017-01-0616
The pressure wave actions were investigated in the exhaust system of a single cylinder diesel engine through both experimental and simulation methods. The characteristics of the exhaust pressure waves under different engine operating conditions, such as engine load and exhaust backpressure, were examined. The results showed that the strength of the exhaust pressure wave was affected by both the in-cylinder pressure and the exhaust backpressure in the exhaust system during the period when the exhaust valves were open. The exhaust gas flow velocity was also estimated by the one dimensional simulation tool AVL BOOST™. The results suggested that the velocity of the exhaust gas fluctuated during the engine cycle, and followed trends similar to the exhaust pressure wave. The transient gas flow velocity was high when there was a strong compression wave, and it was reduced when the pressure fluctuations in the exhaust manifold were small.
Technical Paper

Oxygenated Fuels as Reductants for Lean NOx Trap Regeneration

2024-04-09
2024-01-2132
The push for environmental protection and sustainability has led to strict emission regulations for automotive manufacturers as evident in EURO VII and 2026 EPA requirements. The challenge lies in maintaining fuel efficiency and simultaneously reducing the carbon footprint while meeting future emission regulations. Alcohol (primarily methanol, ethanol, and butanol) and ether (dimethyl ether) fuels, owing to their comparable energy density to existing fuels, the comparative ease of handling, renewable production, and suitable emission characteristics may present an attractive drop-in replacement, fully or in part as an additive, to the gasoline/diesel fuels, without extensive modifications to the engine geometry. Additionally, lean and diluted combustion are well-researched pathways for efficiency improvement and reduction of engine-out emissions of modern engines.
Technical Paper

Novel Catalytic Converter for Natural Gas Powered Diesel Engines

1998-02-23
980194
A novel catalytic converter technology, employing periodical reversal of gas flow through the oxidation catalyst monolith, is being developed for treatment of exhaust gas from diesel engines fueled by natural gas in combination with diesel fuel. This technology allows to trap heat energy inside the monolith and thus efficiently destroy methane at converter inlet temperature as low as ambient. This paper describes the results of the initial stage of the converter development, including development of the mathematical model, computer simulation, and prototype testing. Simulation results indicate that dual fuel engine equipped with the reverse-flow converter could exceed the required destruction standards for hydrocarbons, including methane.
Technical Paper

Heavy-Duty Diesel Engine Lubricants for a Chinese Market: Developing an Additive Formulating Technology to Meet the Requirements of Chinese OEMs

2008-06-23
2008-01-1724
Regulations to reduce emissions worldwide are the driving force behind the modifications that OEMs (Original engine manufactures) are making to their engine designs, which in turn drives the need of changes in lubricant requirements. To meet the emission standards, engine makers are turning to after-treatment devices that supplement EGR (Exhaust Gas Recirculation). In the United States, engines are being equipped with DPF (Diesel Particulate Filters), while in Europe SCR (Selective Catalytic Reduction) is favored. In China, technologies of engine design are also intended to meet the stricter regulations of emissions control. But different OEMs tend to favor different technologies depending on their own in-house technologies and that of their partners. So HDEO (Heavy-Duty Engine Oil) marketers in China must qualify their products to meet both API (American Petroleum Institute) licensing standards and individual OEM specifications.
Technical Paper

Energy Efficiency Analysis of Active-flow Operations in Diesel Engine Aftertreatment

2006-10-16
2006-01-3286
Experiments are carried out with the diesel particulate filter and oxidation catalyst embedded in the active-flow configurations on a single cylinder diesel engine. The combined use of various active flow control schemes are identified to be capable of shifting the exhaust gas temperature, flow rate, and oxygen concentration to favorable windows for filtration, conversion, and regeneration processes. Empirical and theoretical investigations are performed with a transient one-dimensional single channel aftertreatment model developed in FORTRAN and MATLAB. The influence of the supplemental energy distribution along the length of aftertreatment device is evaluated. The theoretical analysis indicates that the active-flow control schemes have fundamental advantages in optimizing the converter thermal management including reduction in supplemental heating, increase in thermal recuperation, and improving overheating protection.
Technical Paper

Energy Efficiency Analysis between In-cylinder and External Supplemental Fuel Strategies

2007-04-16
2007-01-1125
Preliminary empirical and modeling analyses are conducted to evaluate the energy efficiency of in-cylinder and external fuel injection strategies and their impact on the energy required to enable diesel particulate filter (DPF) regeneration for instance. During the tests, a thermal wave that is generated from the engine propagates along the exhaust pipe to the DPF substrate. The thermal response of the exhaust system is recorded with the thermocouple arrays embedded in the exhaust system. To implement the external fuel injection, an array of thermocouples and pressure sensors in the DPF provide the necessary feedback to the control system. The external fuel injection is dynamically adjusted based on the thermal response of the DPF substrate to improve the thermal management and to reduce the supplemental energy. This research intends to quantify the effectiveness of the supplemental energy utilization on aftertreatment enabling.
Technical Paper

Development of a Compact Reverse-Flow Catalytic Converter for Diesel Dual Fuel LEV

1999-10-25
1999-01-3558
Upon an innovative compact design, extraordinary heat retention capability is demonstrated with a reverse-flow catalytic converter (RFC). By periodical flow reversal, the monolith solid to gas-flow thermal energy recovery, which generates a superior temperature profile oscillating along the monolith flow-path, escalates the temperature-rise by the exothermic reaction of THC and CO. Thus, the averaged temperature level of the catalytic monolith is raised substantially independent of the inflow gas temperature from engine exhaust, while an ordinary flow-through catalyst would lose light off following similar operations with low exhaust temperatures. Along the exhaust flow-path of a typical diesel-dual fuel RFC operation, the monolith center temperature is highly elevated from the boundary temperatures, while the boundary temperatures are approximating the inflow exhaust temperature.
Technical Paper

Characterization of an Integrated Three-Way Catalyst/Lean NOx Trap System for Lean Burn SI Engines

2023-10-31
2023-01-1658
The push for environmental protection and sustainability has led to strict emission regulations for automotive manufacturers as evident in EURO VII and 2026 EPA requirements. The challenge lies in maintaining fuel efficiency and simultaneously reducing the carbon footprint while meeting future emission regulations. Alcohol (primarily methanol, ethanol, and butanol) and ether (dimethyl ether) fuels, owing to their comparable energy density to existing fuels, the comparative ease of handling, renewable production, and suitable emission characteristics may present an attractive drop-in replacement, fully or in part as an additive, to the gasoline/diesel fuels, without extensive modifications to the engine geometry. Additionally, lean and diluted combustion are well-researched pathways for efficiency improvement and reduction of engine-out emissions of modern engines.
Technical Paper

Boundary Layer Enhanced Thermal Recuperation for Diesel Particulate Filter Regeneration under a Periodic Flow Reversal Operation

2005-04-11
2005-01-0951
Diesel Particulate Filters (DPF) are viable to reduce smoke from diesel engines. An oxidation process is usually required to remove the Particulate Matter (PM) loading from the DPF substrates. In cases when the engine exhaust temperature is insufficient to initiate a thermal regeneration, supplemental energy is commonly applied to raise the exhaust gas and/or the DPF substrate temperatures. A flow reversal (FR) mechanism that traps a high temperature region in the DPF substrate by periodically altering the gas flow directions has been identified to be capable of reducing the supplemental energy and thus to improve the overall thermal efficiency of the engine. However, extended operations with low exhaust temperature lowers the DPF boundary temperatures that defers the regeneration processes. Furthermore, the temperature fluctuations caused by the periodic FR operation also increase the thermal stress in the DPF.
Technical Paper

An Investigation on the Regeneration of Lean NOx Trap Using Ethanol and n-Butanol

2019-04-02
2019-01-0737
Reduction of nitrogen oxides (NOx) in lean burn and diesel fueled Compression Ignition (CI) engines is one of the major challenges faced by automotive manufacturers. Lean NOx Trap (LNT) and urea-based Selective Catalytic Reduction (SCR) exhaust after-treatment systems are well established technologies to reduce NOx emissions. However, each of these technologies has associated advantages and disadvantages for use over a wide range of engine operating conditions. In order to meet future ultra-low NOx emission norms, the use of both alternative fuels and advanced after-treatment technology may be required. The use of an alcohol fuel such as n-butanol or ethanol in a CI engine can reduce the engine-out NOx and soot emissions. In CI engines using LNTs for NOx reduction, the fuel such as diesel is utilized as a reductant for LNT regeneration.
Technical Paper

An Investigation on the Regeneration of Lean NOX Trap Using Dimethyl Ether

2020-04-14
2020-01-1354
The ever-stringent emission regulations are major challenges for the diesel fueled engines in automotive industry. The applications of advanced after-treatment technologies as well as alternative fuels [1] are considered as promising methodology to reduce exhaust emission from compression ignition (CI) engines. Using dimethyl ether (DME) as an alternative fuel has been extensively studied by many researchers and automotive manufactures since DME has demonstrated enormous potential in terms of emission reduction, such as low CO emission, and soot and sulfur free. However, the effect of employing DME in a lean NOX trap (LNT) based after-treatment system has not been fully addressed yet. In this work, investigations of the long breathing LNT system using DME as a reductant were performed on a heated after-treatment flow bench with simulated engine exhaust condition.
Technical Paper

An Investigation of Emission Species over a Diesel Oxidation Catalyst Using Flow Reversal Strategy

2021-04-06
2021-01-0606
With the increasing demand of emission reductions from the automotive industry, advanced after-treatment strategies have been investigated to overcome the challenges associated with meeting increasingly stringent emission regulations. Ongoing investigations on low temperature combustion (LTC) strategies are being researched to meet future emission regulations, however, the lowered exhaust temperature presents an even greater issue for exhaust after-treatment due to the change in combustion modes. Catalyst temperature is critical for the catalytic ability to maintain effective conversion efficiency of regulated emissions. The use of periodic flow reversal has shown benefits of maintaining catalyst temperature by alternating the exhaust flow direction through the catalytic converter, reducing the catalyst sensitivity to inlet gas temperature fluctuations.
Technical Paper

A Thermal Response Analysis on the Transient Performance of Active Diesel Aftertreatment

2005-10-24
2005-01-3885
Diesel fueling and exhaust flow strategies are investigated to control the substrate temperatures of diesel aftertreatment systems. The fueling control includes the common-rail post injection and the external supplemental fuel injection. The post injection pulses are further specified at the early, mid, or late stages of the engine expansion stroke. In comparison, the external fueling rates are moderated under various engine loads to evaluate the thermal impact. Additionally, the active-flow control schemes are implemented to improve the overall energy efficiency of the system. In parallel with the empirical work, the dynamic temperature characteristics of the exhaust system are simulated one-dimensionally with in-house and external codes. The dynamic thermal control, measurement, and modeling of this research intend to improve the performance of diesel particulate filters and diesel NOx absorbers.
Technical Paper

A Thermal Analysis of Active-flow Control on Diesel Engine Aftertreatment

2004-10-25
2004-01-3020
One-dimensional transient modeling techniques are adapted to analyze the thermal behavior of lean-burn after-treatment systems when active flow control schemes are applied. The active control schemes include parallel alternating flow, partial restricting flow, and periodic flow reversal (FR) that are found to be especially effective to treat engine exhausts that are difficult to cope with conventional passive flow converters. To diesel particulate filters (DPF), lean NOx traps (LNT), and oxidation converters (OC), the combined use of active flow control schemes are identified to be capable of shifting the exhaust gas temperature, flow rate, and oxygen concentration to more favorable windows for the filtration, conversion, and regeneration processes. Comparison analyses are made between active flow control and passive flow control schemes in investigating the influences of gas flow, heat transfer, chemical reaction, oxygen concentration, and converter properties.
Technical Paper

A Preliminary Thermal Response Analysis of Exhaust Pipe Plenums for Diesel Aftertreatment Improvement

2006-10-16
2006-01-3310
Empirical and analytical investigations are conducted to evaluate the thermal response of exhaust pipe plenums at different levels of exhaust gas recirculation and through a variety of fuel delivery strategies. The effectiveness of different combustion control techniques is evaluated for moderating the engine-out exhaust temperature. Comparison of the external fuel injection with in-cylinder post injection for enabling aftertreatment is provided which indicates the stronger temperature raising potential of the external fuel injection. This research attempts to quantify the thermal response of the exhaust pipe plenums and its effects on the gas temperature at the inlet of the aftertreatment devices. The measurement and modeling of the dynamic thermal response in this research intend to improve the performance of diesel aftertreatment devices.
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