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Journal Article

Towards Brand-Independent Architectures, Components and Systems for Next Generation Electrified Vehicles Optimised for the Infrastructure

2022-03-29
2022-01-0918
E-mobility is a game changer for the automotive domain. It promises significant reduction in terms of complexity and in terms of local emissions. With falling prices and recent technological advances, the second generation of electric vehicles (EVs) that is now in production makes electromobility an affordable and viable option for more and more transport mission (people, freight). Still, major challenges for large scale deployment remain. They include higher maturity with respect to performance (e.g., range, interaction with the grid), development efficiency (e.g., time-to-market), or production costs. Additionally, an important market transformation currently occurs with the co-development of automated driving functions, connectivity, mobility-as-a-service. New opportunities arise to customize road transportation systems toward application-driven, user-centric smart mobility solutions.
Technical Paper

The Theoretical Concepts for Pre-Extreme ABS

2002-07-09
2002-01-2185
The analysis of existing systems of automotive active safety (SAS) shows that the antilock braking system (ABS) is a kernel for anyone of them. However circle of the tasks, which should be decided by SAS, is complicated, and the algorithms approaches are traditionally based on threshold control. Basing on the researches of interactions within a chain ‘automobile - wheel – road’ a new so-called pre-extreme control philosophy for ABS may be offered. It is based on the discovered regularities between the tire grip and wheel slippage. For the given philosophy the family of ABS algorithms is offered which allows realising both discrete and continuous control of wheel operation.
Technical Paper

The Kinetic Brake Booster

2001-10-01
2001-01-3189
Main defect of traditional structure of the brake boosters is the necessity of an external energy source. The analysis of redistribution of power streams occurring during at braking of the automobile shows that it is possible to use the force component of the driving automobile kinetic energy for the drive of a booster (so-called kinetic booster). The power consumed by a booster is taken from power developed during brake action thereby it promotes vehicle slowing down. In the paper for the booster work the schemas of power take-off from an engine, onboard electric system, transmission, single wheel are considered. Especially for brake-by-wire systems the project of pilot management is probed. It allows applying the serial x-by-wire components both on small automobiles andon vehicle with the great load-carrying capacity and trailers.
Technical Paper

Simulation of Brake Control for Motorcycles

2004-05-04
2004-01-2061
Development of anti-lock brake system (ABS) for motorcycles needs specific approaches to the control of movement of a wheel. The well developed ABS control principles for cars or trucks cannot be automatically applied to motorcycles. In this connection, an alternative strategy of pre-extreme ABS control has been researched and simulated. Its aim is to ensure the wheel operation in pre-extreme, stable area of “coefficient of longitudinal force - wheel slip” dependence. MATLAB software and specially created software have been used for the simulation of single-channel and two-channel ABS systems. This simulation has verified that the pre-extreme ABS algorithm guarantees the high braking efficiency and motorcycle stability consequently.
Technical Paper

Methodologic Assessment of Brake-by-Wire System Modelling with Regard to Accuracy, Model Complexity and Optimization Efforts

2023-04-11
2023-01-0666
Brake-by-wire systems are an innovative and important component of modern high-performance and also electrified vehicles. Due to their decoupled architecture, they enable driver-independent vehicle dynamics control (e.g., brake torque blending) and easy integration of assistance functionalities (e.g. Emergency Brake Assist (EBA)). On the other hand, the development of these functions can cause high costs and development effort, and testing can be critical in case of improper gain tuning. Therefore, already in the concept phase, a large part of the testing is shifted to virtual environments and simulations that allow safe and reproducible experiments without damage. Therefore, suitable and reliable models are needed to represent reality as accurately as possible. This paper deals with the modelling of a purely electrohydraulic brake-by-wire system and a hybrid system with electrohydraulic brakes on the front axle and electromechanical brakes on the rear axle.
Technical Paper

Kinematic Discrepancy Minimization for AWD Terrain Vehicle Dynamics Control

2010-10-05
2010-01-1895
Stability of motion, turnability, mobility and fuel consumption of all-wheel drive terrain vehicles strongly depends on engine power distribution among the front and rear driving axles and then between the left and right wheels of each axle. This paper considers kinematic discrepancy, which characterizes the difference of the theoretical velocities of the front and rear wheels, as the main factor that influences power distribution among the driving axles/wheels of vehicles with positively locked front and rear axles. The paper presents a new algorithm which enables minimization of the kinematic discrepancy factor for the improvement of AWD terrain vehicle dynamics while keeping up with minimal power losses for tire slip. Three control modes associated with gear ratio control of the front and rear driving axles are derived to provide the required change in kinematic discrepancy. Computer simulation results are presented for different scenarios of terrain and road conditions.
Technical Paper

Investigation on Hysteresis Losses into Disc Brake Gear for Heavy Vehicles

2006-10-08
2006-01-3212
The paper describes a new disc brake design procedure including the ADAMS model of the air-operated brake disc mechanism and its validation against the conventional hardware. A mechanical system simulation is used in the paper to forecast the full dynamic behavior of the complex brake unit system having a lot of cooperating with each other parts.
Technical Paper

Investigation of Brake Control Using Test Rig-in-the-Loop Technique

2011-09-18
2011-01-2372
Research and development tools for investigations of various facets of braking processes cover three major groups of devices: Dynamometer test rigs: assessment of performance, durability, life cycle and others; Tribometer test rigs: definition of parameters of friction and wear; Hardware-in-the-loop: estimation of functional properties of controlled braking. A combination of the listed devices allows to research complex phenomena related to braking systems. The presented work discusses a novel approach of test rig fusion, namely the combination of a brake dynamometer and hardware in the loop test rig. First investigations have been done during the operation of the anti-lock braking system (ABS) system to demonstrate the functionality of the approach.
Journal Article

Investigating the Parameterization of Dugoff Tire Model Using Experimental Tire-Ice Data

2016-09-27
2016-01-8039
Tire modeling plays an important role in the development of an Active Vehicle Safety System. As part of a larger project that aims at developing an integrated chassis control system, this study investigates the performance of a 19” all-season tire on ice for a sport utility vehicle. A design of experiment has been formulated to quantify the effect of operational parameters, specifically: wheel slip, normal load, and inflation pressure on the tire tractive performance. The experimental work was conducted on the Terramechanics Rig in the Advanced Vehicle Dynamics Laboratory at Virginia Tech. The paper investigates an approach for the parameterization of the Dugoff tire model based on the experimental data collected. Compared to other models, this model is attractive in terms of its simplicity, low number of parameters, and easy implementation for real-time applications.
Technical Paper

Integrated Chassis Control for Energy-Efficient Operation of a 2WD Battery-Electric Vehicle with In-Wheel Propulsion

2024-04-09
2024-01-2550
Battery-electric vehicles (BEVs) require new chassis components, which are realized as mechatronic systems mainly and support more and more by-wire functionality. Besides better controllability, it eases the implementation of integrated control strategies to combine different domains of vehicle dynamics. Especially powertrain layouts based on electric in-wheel machines (IWMs) require such an integrated approach to unfold their full potential. The present study describes an integrated, longitudinal vehicle dynamics control strategy for a battery electric sport utility vehicle (SUV) with an electric rear axle based on in-wheel propulsion. Especially the influence of electronic brake force distribution (EBD) and torque blending control on the overall performance are discussed and demonstrated through experiments and driving cycles on public road and benchmarked to results of previous studies derived from [1].
Journal Article

Influence of the Tire Inflation Pressure Variation on Braking Efficiency and Driving Comfort of Full Electric Vehicle with Continuous Anti-Lock Braking System

2015-04-14
2015-01-0643
The presented study demonstrates results of experimental investigations of the anti-lock braking system (ABS) performance under variation of tire inflation pressure. This research is motivated by the fact that the changes in tire inflation pressure during the vehicle operation can distinctly affect peak value of friction coefficient, stiffness and other tire characteristics, which are influencing on the ABS performance. In particular, alteration of tire parameters can cause distortion of the ABS functions resulting in increase of the braking distance. The study is based on experimental tests performed for continuous ABS control algorithm, which was implemented to the full electric vehicle with four individual on-board electric motors. All straight-line braking tests are performed on the low-friction surface where wheels are more tended to lock.
Technical Paper

Improving Vehicle Stability and Comfort through Active Corner Positioning

2024-04-09
2024-01-2552
The emergence of new electric vehicle (EV) corner concepts with in-wheel motors offers numerous opportunities to improve handling, comfort, and stability. This study investigates the potential of controlling the vehicle's corner positioning by changing wheel toe and camber angles. A high-fidelity simulation environment was used to evaluate the proposed solution. The effects of the placement of the corresponding actuators and the actuation point on the force required during cornering were investigated. The results demonstrate that the toe angle, compared to the camber angle, offers more effect for improving the vehicle dynamics. The developed direct yaw rate control with four toe actuators improves stability, has a positive effect on comfort, and contributes to the development of new active corner architectures for electric and automated vehicles.
Journal Article

Fail-Safe Study on Brake Blending Control

2021-04-06
2021-01-0983
Battery electric vehicles (BEV) share the ability of regenerative braking since they are equipped with two independent types of deceleration devices, namely the electric motor working as a generator and the friction brakes. Correct interaction of these systems in terms of driving safety and energy efficiency is a function of the Brake Blending Control. Individual electric motors for each wheel and a decoupled brake system provides the Brake Blending with a high design flexibility that allows significant advantages regarding energy consumption, brake performance, and driving comfort. This paper is focusing on the fail behaviour and analyses the robustness and redundancy abilities of such systems against various error scenarios. For this purposes, a distributed x-in-the-loop environment, consisting of dedicated simulation and hardware testing components, is introduced.
Journal Article

Experimental Study on Continuous ABS Operation in Pure Regenerative Mode for Full Electric Vehicle

2015-05-01
2015-01-9109
Anti-lock braking functions of electric vehicles with individual wheel drive can be effectively realized through the operation of in-wheel or on-board motors in the pure regenerative mode or in the blending mode with conventional electro-hydraulic anti-lock braking system (ABS). The regenerative ABS has an advantage in simultaneous improvement of active safety, energy efficiency, and driving comfort. In scope of this topic, the presented work introduces results of experimental investigations on a pure electric ABS installed on an electric powered sport utility vehicle (SUV) test platform with individual switch reluctance on-board electric motors transferring torque to the each wheel through the single-speed gearbox and half-shaft. The study presents test results of the vehicle braking on inhomogeneous low-friction surface for the case of ABS operation with front electric motors.
Technical Paper

Estimation of the Tire-Road Interaction Forces by using Pacejka’s Formulas with Combined Slips and Camber Angles

2023-04-11
2023-01-0646
The growing market demand for highly automated and autonomous vehicles and the need to equip vehicles with ever higher standards of comfort, safety and performance requires knowledge of physical quantities that are often difficult or expensive to measure directly. The absence of direct sensors, the difficulty of implementation, and their cost have led researchers to identify alternative solutions that allow estimating the physical quantity of interest by aggregating other available information. The interaction forces between tire and road are among the most significant. Given that the dynamics of a vehicle are strongly linked to the forces exchanged between the tire and the road, their knowledge is fundamental in the development of control systems aimed at improving performance in terms of handling, road holding or comfort. This paper presents a new technique for the estimation of tire-road interaction forces based on the integration of models and measures.
Journal Article

Estimation of Brake Friction Coefficient for Blending Function of Base Braking Control

2017-09-17
2017-01-2520
The brake architecture of hybrid and full electric vehicle includes the distinctive function of brake blending. Known approaches draw upon the maximum energy recuperation strategy and neglect the operation mode of friction brakes. Within this framework, an efficient control of the blending functions is demanded to compensate external disturbances induced by unpredictable variations of the pad disc friction coefficient. In addition, the control demand distribution between the conventional frictional brake system and the electric motors can incur failures that compromise the frictional braking performance and safety. However, deviation of friction coefficient value given in controller from actual one can induce undesirable deterioration of brake control functions.
Technical Paper

Electric Vehicle Corner Architecture: Driving Comfort Evaluation Using Objective Metrics

2022-03-29
2022-01-0921
The presented paper is dedicated to the driving comfort evaluation in the case of the electric vehicle architecture with four independent wheel corners equipped with in-wheel motors (IWMs). The analysis of recent design trends for electrified road vehicles indicates that a higher degree of integration between powertrain and chassis and the shift towards a corner-based architecture promises improved energy efficiency and safety performances. However, an in-wheel-mounted electric motor noticeable increases unsprung vehicle mass, leading to some undesirable impact on chassis loads and driving comfort. As a countermeasure, a possible solution lies in integrated active corner systems, which are not limited by traditional active suspension, steer-by-wire and brake-by-wire actuators. However, it can also include actuators influencing the wheel positioning through the active camber and toe angle control.
Journal Article

ERRATUM

2017-09-17
2017-01-2520.1
This is a errata for 2017-01-2520.
Journal Article

E-Mobility-Opportunities and Challenges of Integrated Corner Solutions

2021-04-06
2021-01-0984
E-mobility is a game changer for the automotive domain. It promises significant reduction in terms of complexity and in terms of local emissions. With falling prices and recent technological advances, the second generation of electric vehicles (EVs) that is now in production makes electromobility an affordable and viable option for more and more transport mission (people, freight). Current e-vehicle platforms still present architectural similarities with respect to combustion engine vehicle (e.g., centralized motor). Target of the European project EVC1000 is to introduce corner solutions with in-wheel motors supported by electrified chassis components (brake-by-wire, active suspension) and advanced control strategies for full potential exploitation. Especially, it is expected that this solution will provide more architectural freedom toward “design-for-purpose” vehicles built for dedicated usage models, further providing higher performances.
Journal Article

Design and Testing of ABS for Electric Vehicles with Individually Controlled On-Board Motor Drives

2014-08-01
2014-01-9128
The paper introduces the results of the development of anti-lock brake system (ABS) for full electric vehicle with individually controlled near-wheel motors. The braking functions in the target vehicle are realized with electro-hydraulic decoupled friction brake system and electric motors operating in a braking mode. The proposed ABS controller is based on the direct slip and velocity control and includes several main blocks for computing of predictive (feedforward) and reactive (feedback) brake torque, wheel slip observer, slip target adaptation, and the algorithm of brake blending between friction brakes and electric motors. The functionality of developed ABS has been investigated on the HIL test rig for straight-line braking manoeuvres on different surfaces with variation of initial velocity. The obtained experimental results have been compared with the operation of baseline algorithm of a hydraulic ABS and have demonstrated a marked effect in braking performance.
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