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In current design practices, safety, operational and handling criteria are often overlooked until late design stages due to the difficulty in capturing such criteria early enough in the design cycle and in the presence of limited and uncertain knowledge. Virtual (flight) testing and evaluation, based on autonomous modeling and simulation, is proposed as a solution to this shortcoming. The methodology enables one to evaluate vehicle behavior in relatively complex situations through a series of specific flight scenarios. Bringing this methodology to conceptual design requires the creation of an automatic link between the design database and the autonomous flight simulation environment. This paper describes the creation of such a link and an implementation of the Virtual Testing and Evaluation methodology with the use of an advanced design concept.

The Conceptual Aerospace Systems Design and Analysis Toolkit (CASDAT) provides a baseline assessment capability for the Air Force Research Laboratory. The historical development of CASDAT is of benefit to the design research community because considerable effort was expended in the classification of the analysis tools. Its implementation proves to also be of importance because of the definition of assessment use cases. As a result, CASDAT is compatible with accepted analysis tools and can be used with state-of-the-art assessment methods, including technology forecasting and probabilistic design.

Turboelectric propulsion is a technology that can potentially reduce aircraft noise, increase fuel efficiency, and decrease harmful emissions. In a turbo-electric system, the propulsor (fans) is no longer connected to the turbine through a mechanical connection. Instead, a superconducting generator connected to a gas turbine produces electrical power which is delivered to distributed fans. This configuration can potentially decrease fuel burn by 10% [1]. One of the primary challenges in implementing turboelectric electric propulsion is designing the power distribution system to transmit power from the generator to the fans. The power distribution system is required to transmit 40 MW of power from the generator to the electrical loads on the aircraft. A conventional aircraft distribution cannot efficiently or reliably transmit this large amount of power; therefore, new power distribution technologies must be considered.

This paper discusses the use of a Multi-Objective Genetic Algorithm to optimize a technology portfolio for a commercial transport. When incorporating technologies into a conceptual design, there are often multiple competing objectives that determine the benefits and costs of a certain portfolio. The set of designs that achieves the best values of these objectives will fall along a Pareto front that outlines the tradeoffs which will give the optimal design. Multi-Objective Genetic Algorithms determine the Pareto set by giving higher priority to dominant portfolios in the evolutionary optimization techniques of selection and reproduction. When determining the final Pareto optimal set it is important to ensure that only compatible portfolios of technologies are present.

Although market research has indicated that there is significant demand for a supersonic business aircraft, development of a feasible concept has proven difficult. Two factors contributing to this difficulty are the uncertain nature of the vehicle’s requirements and the fact that conventional design methods are inadequate to solve such non-traditional problems. This paper describes the application of a multiobjective genetic algorithm to the design space exploration of such a supersonic business jet. Results obtained using this method are presented, and give insight into the important decisions that must be made at the early stages of a design project.

The success of a modern, complex engineering program is inherently a dynamic economic exercise. Because of this it is not possible to fully grasp what decisions are important to the success of a program using only the typical static or “frozen” design methods and processes. This paper attempts to provide a basic understanding of these design processes and illustrate what they leave to be desired when used in a true market environment. Further, this paper illustrates a dynamic method using tools from engineering, management, and finance to overcome these weaknesses. The dynamic environment allows decision parameters and metrics to change, along with the potential for true competition. Furthermore, it allows the engineer to determine which design choices matter most to the creation of a successful program and how to make the most appropriate choices in the face of uncertainty.

A family of Very Large Transport (VLT) concepts were studied as an implementation of the affordability aspects of the Robust Design Simulation (RDS) methodology which is based on the Integrated Product and Process Development (IPPD) initiative that is sweeping through industry. The VLT is envisioned to be a high capacity (600 to 1000 passengers), long range (∼7500 nm), subsonic transport. Various configurations with different levels of technology were compared, based on affordability issues, to a Boeing 747-400 which is a current high capacity, long range transport. The varying technology levels prompted a need for an integration of a sizing/synthesis (FLOPS) code with an economics package (ALCCA). The integration enables a direct evaluation of the added technology on a configuration economic viability.

This paper critically evaluates the use of Neural Networks (NNs) as metamodels for design applications. The specifics of implementing a NN approach are researched and discussed, including the type and architecture appropriate for design-related tasks, the processes of collecting training and validation data, and training the network, resulting in a sound process, which is described. This approach is then contrasted to the Response Surface Methodology (RSM). As illustrative problems, two equations to be approximated and a real-world problem from a Stability and Controls scenario, where it is desirable to predict the static longitudinal stability for a High Speed Civil Transport (HSCT) at takeoff, are presented. This research examines Response Surface Equations (RSEs) as Taylor series approximations, and explains their high performance as a proven approach to approximate functions that are known to be quadratic or near quadratic in nature.

The ultimate goal of knowledge-based aircraft design, pilot training and flight operations is to make flight safety an inherent, built-in feature of the flight vehicle, such as its aerodynamics, strength, economics and comfort are. Individual flight accidents and incidents may vary in terms of quantitative characteristics, circumstances, and other external details. However, their cause-and-effect patterns often reveal invariant structure or essential causal chains which may re-occur in the future for the same or other vehicle types. The identification of invariant logical patterns from flight accident reports, time-histories and other data sources is very important for enhancing flight safety at the level of the ‘pilot - vehicle -operational conditions’ system. The objective of this research project was to develop and assess a method for ‘mining’ knowledge of typical cause-and-effect patterns from flight accidents and incidents.

In today's business climate, aerospace companies are more than ever in need of rational methods and techniques that provide insights as to the best strategies which may be pursued for increased profitability and risk mitigation. However, the use of subjective, anecdotal decision-making remains prevalent due to the absence of analytical methods capable of capturing and forecasting future needs. Negotiations between airframe and engine manufacturers could benefit greatly from a structured environment that facilitates efficient, rational, decision-making. Creation of such an environment can be developed through a parametric physics-based, stochastic formulation that uses Response Surface Equations as meta-models to expedite the process.

The desire to facilitate the conceptual and preliminary design of hypersonic cruise vehicles has created the need for simple, fast, versatile, and trusted aerodynamic analysis tools. Metamodels representing physics-based engineering codes provide instantaneous access to calibrated tools. Nonlinear transformations extend the capability of metamodels to accurately represent a large design space. Independence, superposition, and scaling properties of the hypersonic engineering method afford an expansive design space without traditional compounding penalties. This one-time investment results in aerodynamic and volumetric metamodels of superior quality and versatility which may be used in many forms throughout early design. As a module, they can be an integral component within a multidisciplinary analysis and optimization package. Aerodynamic polars they produce may provide performance information for mission analysis.

In this paper, a brief overview is given of the different alternatives to an integrating computational framework. A new framework will be introduced, which incorporates the latest computational techniques and more importantly a mind-set emphasizing flexibility, modularity, portability and re-usability. This introduction will include a thorough review of the fundamental design decisions that went into developing this new integrated computational framework. Distributed object computing extends an object-oriented system which allows objects to interact across heterogenous networks and interoperate as a unified whole. Integrated computing frameworks are discussed, together with data transport techniques such as Extensible Markup Language (XML) and Simple Object Access Protocol (SOAP) to achieve platform, code and meta-model independent integration.

A multidisciplinary design study considering the impact of Active Aeroelastic Wing (AAW) technology on the structural wing weight of a lightweight fighter concept is presented. The study incorporates multidisciplinary design optimization (MDO) and response surface methods to characterize wing weight as a function of wing geometry. The study involves the sizing of the wing box skins of several fighter configurations to minimum weight subject to static aeroelastic requirements. In addition, the MDO problem makes use of a new capability, trim optimization for redundant control surfaces, to accurately model AAW technology. The response surface methodology incorporates design of experiments, least squares regression, and makes use of the parametric definition of a structural finite element model and aerodynamic model to build response surface equations of wing weight as a function of wing geometric parameters for both AAW technology and conventional control technology.

Over the past few years, modern aircraft design has experienced a paradigm shift from designing for performance to designing for affordability. This paper contains a probabilistic approach that will allow traditional deterministic design methods to be extended to account for disciplinary, economic, and technological uncertainty. The probabilistic approach was facilitated by the Fast Probability Integration (FPI) technique; a technique which allows the designer to gather valuable information about the vehicle's behavior in the design space. This technique is efficient for assessing multi-attribute, multi-constraint problems in a more realistic fashion. For implementation purposes, this technique is applied to illustrate how both economic and technological uncertainty associated with a Very Large Transport aircraft may be assessed.

A design process is formulated and implemented for the taxonomy selection and system-level optimization of an Efficient Multi-Mach Aircraft Current Technology Concept and an Advanced Concept. Concept space exploration of taxonomy alternatives is performed with multi-objective genetic algorithms and a Powell’s method scheme for vehicle optimization in a multidisciplinary modeling and simulation environment. A dynamic sensitivity visualization analysis tool is generated for the Advanced Concept with response surface equations.

The projection of aeroelastic constraints in the design space has long been a want in the design process of vehicles. These properties are usually not established accurately until later phases of design. The desire is to bring another interactive constraint to the conceptual design phase and allow the designer to see the impact of design decisions on aeroelastic characteristics. Even though a number of analysis and optimization tools have been developed to support aeroelastic analysis and optimization in the flight vehicle design process, the toolbox is far from being complete. The results often cannot be obtained in a manner timely enough and the natural division of the engineering team into specialty groups is not supported very well by the aerodynamic-structures monolithic codes typically in the above toolbox. The monolithic codes are also not amenable to the use of concurrent processing now made available by computer technology.

One of the most essential contributors in the aircraft sizing and synthesis process is the creation and utilization of accurate drag polars. An improved general procedure to generate drag polars for conceptual and preliminary design purposes in the form of Response Surface Equations is outlined and discussed in this paper. This approach facilitates and supports aerospace system design studies as well as Multi-disciplinary Analysis and Optimization. The analytically created Response Surface Equations replace the empirical aerodynamic relations or historical data found in sizing and synthesis codes, such as the Flight Optimization System (FLOPS). These equations are commonly incorporated into system level studies when a configuration falls beyond the conventional realm. The approach described here is a statistics-based methodology, which combines the use of Design of Experiments and Response Surface Method (RSM).

Creation and utilization of accurate drag polars is essential in the aircraft sizing and synthesis process. Existing sizing and synthesis codes are based on historical data and cannot capture the aerodynamics of a non-conventional aircraft at the conceptual design phase. The fidelity of the aerodynamic analysis should be enhanced to increase the designer’s confidence in the results. Hence, there is need for a physics-based approach to generate the drag polars of an aircraft lying outside the conventional realm. The deficiencies of the legacy codes should be removed and replaced with higher fidelity meta-model representations. This is facilitated with response surface methodology (RSM), which is a mathematical and statistical technique that is suited for the modeling and analysis of problems in which the responses, the drag coefficients in this case, are influenced by several variables. The geometric input variables are chosen so that they represent a multitude of configurations.

By Combining the Response Surface Methodology with a classical Design of Experiments formulation, a robust method was developed to facilitate the aerodynamic analysis of conceptual designs. These aerodynamic predictions, presented in a parametric form, can then be furnished to a sizing and synthesis code for further evaluation of the concept at the system level. The computational basis of this methodology is a set of numerical codes that work in unison to both optimize the geometry for minimal drag and evaluate key aerodynamic parameters such as lift, friction, wave and induced drag coefficients. Code fidelity and sensitivity to a wide variety of input parameters such as aircraft geometry, panel layout, number of panels used, flow theory used within the numerical code, etc. was investigated. The numerical results were compared with experimental data for different configurations, and the code input parameters required for the best correlation were grouped according to aircraft type.

Current robust design methods rely heavily on meta-modeling techniques to reduce the total computational effort of probabilistic explorations to a combinatorially manageable size. Historically most of these meta-models were in the form of Response Surface Equations (RSE). Recently there has been interest in supplementing the RSE with techniques that better handle non-linear phenomena. One technique that has been identified is the Gaussian Process (GP). The GP has fewer initial assumptions when compared to the linear methods used by RSEs and, therefore, fewer limitations. The initial implementation and employment techniques proposed in current literature for use with the GP are barely modified versions of those used for RSEs. A better, more tailored technique needs to be developed to properly make use of the nature of the GP, and minimize the effect of some of its limitations. Such a technique would allow for rapid development of a reusable, computationally efficient and accurate GP.