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Composite materials Diesel fuels Failure modes and effects analysis (FMEA) Aluminum Combustion and combustion processes AMS G9 Aerospace Sealing Committee

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Sealing of Integral Fuel Tanks
2022-07-26
CURRENT
AIR4069D
This SAE Aerospace Information Report (AIR) presents preferred design, assembly, and repair practices for sealing of aircraft integral fuel tanks, including rework of applied fuel tank seals. It addresses engineering designs for integral fuel tanks as they are currently found in practice and discusses the most practical and conservative methods for producing a reliable, sealed system. Although this AIR presents practices for sealing of integral fuel tanks, the practices presented within this report are practices that are carried throughout sealing that include both pressure and environmental aircraft sealing. Design preferences for optimum sealing are not within the scope of this document. Such discussions can be found in the United States Air Force (USAF) sponsored report AFWAL-TR-87-3078, “Aircraft Integral Fuel Tank Design Handbook.”
Standard

Sealing of Integral Fuel Tanks
2016-11-23
HISTORICAL
AIR4069C
This SAE Aerospace Information Report (AIR) presents preferred design, assembly, and repair practices for sealing of aircraft integral fuel tanks, including rework of applied fuel tank seals. It addresses engineering designs for integral fuel tanks as they are currently found in practice; and discusses the most practical and conservative methods for producing a reliable, sealed system. Although this AIR presents practices for sealing of integral fuel tanks, the practices presented within this report are practices that are carried throughout sealing that include both pressure and environmental aircraft sealing. Design preferences for optimum sealing are not within the scope of this document. Such discussions can be found in the United States Air Force (USAF) sponsored report, entitled Aircraft Integral Fuel Tank Design Handbook, AFWAL-TR-87-3078.
Standard

Sealing of Integral Fuel Tanks
2010-01-14
HISTORICAL
AIR4069B
This SAE Aerospace Information Report (AIR) presents preferred practices for sealing of aircraft integral fuel tanks, including rework of applied fuel tank seals. It addresses engineering designs for integral fuel tanks as they are currently found in practice; and discusses the most practical and conservative methods for producing a reliable, sealed system. Although this AIR presents practices for sealing of integral fuel tanks, the practices presented within this report are practices that are carried throughout sealing that include both pressure and environmental aircraft sealing. Design preferences for optimum sealing are not within the scope of this document. Such discussions can be found in the Air Force sponsored report, entitled Aircraft Integral Fuel Tank Design Handbook, AFWAL-TR-87-3078.
Standard

Sealing of Integral Fuel Tanks
1998-05-01
HISTORICAL
AIR4069A
This SAE Aerospace Information Report (AIR) presents preferred practices for sealing of aircraft integral fuel tanks, including rework of applied fuel tank seals. It addresses engineering designs for integral fuel tanks as they are currently found in practice; and this document discusses the most practical and conservative methods for producing a reliable, sealed system. Design preferences for optimum sealing are not within the scope of this document. Such discussions can be found in the Air Force sponsored handbook, entitled Aircraft Integral Fuel Tank Design Handbook, AFWAL-TR-87-3078. Key objectives of the fuel tank sealing process are to produce a sealing plane that is leak-free and corrosion resistant, especially at fastener locations, at environmental and operational conditions expected for the life of each air vehicle.
Standard

Methods for Testing Aerospace Sealants
2002-03-29
HISTORICAL
AS5127A
This standard describes the accepted methods used for testing aerospace sealants for qualification and for quality conformance or acceptance testing.
Standard

METHODS FOR TESTING AEROSPACE SEALANTS
1997-05-01
HISTORICAL
AS5127
This document describes the accepted methods used for testing aerospace sealants for qualification and for quality conformance or acceptance testing.
Standard

Jet Reference Fluid Study for Fuel Tank Sealants
2021-02-03
CURRENT
AIR4275B
This information report covers two distinct projects to formulate Jet Refrence Fluids (JRF) for testing of material compatibility. The first effort began in 1978 and focused on producing a formulation (JRF-2) that simulated JP-4 and included composition with metallic ions that reproduced chalking of fuel tank sealants. This effort resulted in the preparation of AMS2629 that defined the formulation of JRF-2 (Type 1) and the same formulation with metallic ions (Type 2). The second effort began in 2002 and focused on preparing a JRF that simulated Jet A, JP-5 and JP-8. This effort went through multiple iterations, but eventually resulted in a JRF-3 formulation composed of Jet A plus military additives spiked to 25% aromatic content and high levels of sulfur experienced in the global fuel supply. Since the metallic ions added to JRF-2 demonstrated their ability to simulate a chalking reaction, chalking was not tested with the ions added to JRF-3.
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