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In diesel engines, high-pressure fuel injection is very effective to reduce emissions of particulates and oxides of nitrogen. For this reason, all efforts have been directed to develop suitable high-pressure injection systems. However, high-pressure injection often increases internal leakage of the working fluid, increases power for pumping, and is sometimes still short of injection pressures at lower engine speeds. To remove these faults, the present authors developed a fuel injection system named KD-3 that relies on a novel principle using oil hammering in a convergent pipeline. The dynamic behavior of the proposed system was analyzed by the method of characteristics and computer simulations. A prototype injection system was designed and tested with success. Using a source pressure of 20 MPa, this system boosts pressure well to higher than 120 MPa at the inlet of injection nozzle.

This paper reports the results of two parallel investigations: An investigation on the solubility of alcohols in diesel fuels, and the diesel engine performance with the blended fuels. The investigation proposes an empirical formula for the solubility of alcohols in diesel fuels, as a function of temperature, water content, additive concentration and specific gravity of the diesel fuel. The engine performance when using the blended fuels was also investigated. Compared with conventional diesel fuels, the blended fuels show promise of better thermal efficiency, smoke free operation, and reduction of HC, NOx, and CO emissions.

Spark-assisted diesel engines operated with alcohol fuels usually display misfiring or knocking problems. This paper presents an analysis of the factors influencing the ignition characteristics of ethanol in a swirl chamber diesel engine with a multi-spark ignitor. In the experiments, cycle-to-cycle combustion variations and the degree of knocking were investigated by changing engine parameters over a wide operating range. The results of the investigations showed that stable ignition and smooth combustion is achieved when a flammable mixture is formed in the vicinity of the spark plug when only a small amount of the injected fuel has evaporated. By optimizing the design factors, operation with high efficiency and low exhaust emissions was achieved.

To characterize the suitable conditions for a natural gas PCCI (premixed charge compression ignition) engine to provide both high efficiency and low emissions, an experimental study was demonstrated using a small-scale, single-cylinder engine. Engine tests were systematically carried out with various parameters, including compression ratio (18 to 22), intake-air temperature (160 to 220 °C) and engine speed (800 to 2400 rpm). It was shown that the maximum specific power can be improved in proportion to an engine speed up to 2400 rpm, while both the indicated thermal efficiency over 32% and the NOx emission below 100 ppm can be retained. However, an increase in engine speed extends the combustion duration especially under lean conditions, which decreases the indicated thermal efficiency.

Time-resolved and local ambient gas entrainment processes in intermittent gas jets with a range of injection conditions were evaluated by a LIFA (Laser-Induced Fluorescence of Ambient gas) technique. The gas injection conditions tested were: mean discharge velocity, um; mean discharge turbulence intensity, u′m; kinematic viscosity of the gas jet, ν; specific gravity of the gas jet, ρj; and of the ambient gas, ρa. Experimental results showed that the entrainment of jets are enhanced with higher eddy kinematic viscosity, νt, measured by a hot wire anemometer. In conclusion, the mean jet concentration was approximated with only one parameter, (ρj/ρa)D2/[(ν+νt)Δt].

Most countries consider it is harmful for humans to inhale SPM of fine organic particles and elemental carbon less than 2.5 μ in diameter1,2). It is generally believed that organic matters in SPM are mainly composed of diesel exhaust particulate and soot from residential chimneys or industrial smokestacks3,4). To determine the contribution ratios of several organic substances to SPM, we characterized SPM, diesel exhaust particulate (DEP), powdered summer radial tire, and bitumen, using high performance liquid chromatography, field desorption mass spectrometry and linear theory.

Soot emission from diesel engines generally increases with shorter ignition lags. However, the detailed process and mechanism of this phenomenon has not been well understood. This investigation attempts to observe and analyze the in-chamber soot formation process at various ignition lags by high-speed photography of the direct flame images and laser shadowgraphs as well as the laser light extinction. In the experiment, the separation of soot concentration from the soot-fuel mixture concentration was established by subtracting the laser light extinction intensity through a non-firing chamber from that through a firing chamber. It was found that the soot concentration in the swirl chamber reached a maximum value immediately after the start of combustion, and then decreased rapidly. With shorter ignition lags, the maximum and final soot concentrations in the chamber increased.

In this study, it was attempted to operate the 4-cycle multi cylinder natural gas engine introduced PCCI combustion system without electric heater for intake air heating. In experiment, by optimization of the compression ratio and in addition to the control of spark ignition timing, the engine could be operated using only intake air heating with coolant water. The results showed that the suppression of the auto-ignition timing variations among cylinders owing to the independent spark timing control of each cylinder leads to the improvement of engine output, fuel economy and exhaust emissions. Furthermore, this paper describes the engine starting and corresponding change of engine load on electric demand on generator. The stable operation could be achieved by using spark ignition, controlling of excess air ratio and intake air temperature during change the engine load from idle to rated power.

The oxidations of Crapped diesel soots containing catalytic metals such as Ca, Ba, Fe, or Ni were characterized through thermogravimetric analysis with a thermobalance. Soot particles were generated by a single cylinder IDI diesel engine with metallic fuel additives. A two-stage oxidation process was observed with the metalcontalning soots. It was found that the first stage of oxidation is catalytically promoted by metal additives resulting in an enhanced reaction rate and a reduced activation energy. Soot reduction in the rapid first stage increases with increases in metal content. Soots containing Ba and Ca are oxidized most rapidly due to the larger reduction during the first stage. The second stage of oxidation is also slightly promoted by metal addition. The ignition temperature of the collected soot is substantially reduced by the metal additives.

In our first study[1], we reported that the self-regeneration of DPF is enabled by the function of residual potassium methoxide (CH3OK) as catalyst, contained in biodiesel fuel that is collected in the DPF at lower engine loads[1]. In the present report, exhaust emission characteristics after using DPF were investigated by continuous measurement of exhaust gas. The results show that the self-regeneration of DPF occurs when engine loads change from lower to higher, and at the same time, methanol concentration in exhaust gas reaches to a higher peak. This peak is higher than when self-regeneration does not take place. The higher concentration of methanol is reduced by repeating the self-regeneration. The SOF content in PM is reduced by DPF at both high and low engine load, which is a characteristic that was not seen with gas oil.

Ultra-low NOx and smokeless operation at higher loads up to half of the rated torque is attempted with large ratios of cold EGR. NOx decreases below 6 ppm (0.05 g/(kW·h)) and soot significantly increases when first decreasing the oxygen concentration to 16% with cold EGR, but after peaking at 12-14% oxygen, soot then deceases sharply to essentially zero at 9-10% oxygen while maintaining ultra low NOx and regardless of fuel injection quantity. However, at higher loads, with the oxygen concentration below 9-10%, the air/fuel ratio has to be over-rich to exceed half of rated torque, and thermal efficiency, CO, and THC deteriorate significantly. As EGR rate increases, exhaust gas emissions and thermal efficiency vary with the intake oxygen content rather than with the excess air ratio.

Experiments on a large number of soluble fuel additives were systematically conducted for diesel soot reduction. It was found that Ca and Ba were the most effective soot suppressors. The main determinants of soot reduction were: the metal mol-content of the fuel, the excess air factor, and the gas turbulence in the combustion chamber. The soot reduction ratio was expressed by an exponential function of the metal mol-content in the fuel, depending on the metal but independent of the metal compound. A rise in excess air factor or gas turbulence increased the value of a coefficient in the function, resulting in larger reductions in soot with the fuel additives. High-speed soot sampling from the cylinder showed that with the metal additive, the soot concentration in the combustion chamber was substantially reduced during the whole period of combustion. It is thought that the additive acts as a catalyst not only to improve soot oxidation but also to suppress soot formation.

In a DI diesel engine, THC emissions increase significantly with lower compression ratios, a low coolant temperature, or during the transient state. During the transient after a load increase, THC emissions are increased significantly to very high concentrations from just after the start of the load increase until around the 10th cycle, then rapidly decreased until the 20th cycle, before gradually decreasing to a steady state value after 1000 cycles. In the fully-warmed steady state operation with a compression ratio of 16 and diesel fuel, THC is reasonably low, but THC increases with lower coolant temperatures or during the transient period just after increasing the load. This THC increase is due to the formation of over-lean mixture with the longer ignition delay and also due to the fuel adhering to the combustion chamber walls. A low distillation temperature fuel such as normal heptane can eliminate the THC increase.

The thermal cracking and polyaromatic hydrocarbon (PAH) formation processes of dimethyl ether (DME), ethanol, and ethane were investigated with chemical kinetics to determine the soot formation mechanism of oxygenated fuels. The modeling analyzed three processes, an isothermal constant pressure condition, a temperature rising condition under a constant pressure, and an unsteady condition approximating diesel combustion. With the same mole number of oxygen atoms, the DME rich mixtures form much carbon monoxide and methane and very little non-methane HC and PAH, in comparison with ethanol or ethane mixtures. This suggests that the existence of the C-C bond promotes the formation of PAH and soot.

Light naphtha, which exhibits two-stage ignition, was induced from the intake manifold for ignition enhancement and a low ignitability fuel or water, which does not exhibit low temperature oxidation, was directly injected early in the compression stroke for ignition suppression in an HCCI engine. Their quantitative balance was flexibly controlled to optimize ignition timing according to operating condition. Ultra-low NOx and smokeless combustion without knocking or misfiring was realized over a wide operating range. Alcohols inhibit low temperature oxidation more strongly than other oxygenated or unoxygenated hydrocarbons, water, and hydrogen. Chemical kinetic modeling for methanol showed a reduction of OH radical concentration before the onset of low temperature oxidation, and this may be the main mechanism by which alcohols inhibit low temperature oxidation.

A novel EGR (exhaust gas recirculation) method by means of the intake-valve pilot-opening has been demonstrated using a single-cylinder test engine, in order to control the combustion and to reduce the energy loss due to intake-gas pre-heating in a natural gas HCCI (homogeneous charge compression ignition) engine. The intake valve, together with the exhaust valve, is slightly opened at the beginning of the exhaust stroke. Then, part of the burnt gas, which has a high temperature, is introduced into the suction pipe backward, resulting in an increase in the intake-gas temperature. The EGR rate can be varied successfully up to about 40% by using the specially designed camshaft and the valve control device, which can delay the closing timing. The effect of the EGR rate on engine performance and emissions has been investigated under the condition that the temperature of the fresh mixture and the fuel consumption rate are kept constant.

“Drop-in” biofuels have a high potential as an alternative to petro-fuels. Because drop-in biofuels are hydrocarbon fuel, there are no issues related to poor oxidation stability such as in FAME. Diesel fuel which is named “SoladieselRD” is liquid bio-hydrocarbon and is the hydro-treated oil of micro-algal triglyceride. In this study, the engine performance and exhaust emission characteristics using SoladieselRD were investigated and compared with those using petro-diesel fuel (gas oil). A test was conducted using a single-cylinder, water-cooled, direct-injection diesel engine with a common-rail type high-pressure injection system. From the experimental results, it was clear that the ignition delay of SoladieselRD is shorter than that of petro-diesel, and the trade-off relationship between PM and NOx emissions by SoladieselRD was better than that of gas oil.

A new concept DISC engine equipped with a two-stage injection system was developed. The engine was modified from a single cylinder DI diesel engine with large cylinder diameter (135mm). Combustion characteristics and exhaust emissions with regular gasoline were examined, and the experiments were also made with gasoline-diesel fuel blends with higher boiling temperatures and lower octane numbers. To realize stratified mixture distribution in combustion chamber flexibly, the fuel was injected in two-stages: the first stage was before the compression stroke to create a uniform premixed lean mixture and the second stage was at the end of the compression stroke to maintain stable ignition and faster combustion. In this paper, the effect of the two-stage injection on combustion and exhaust emissions were analyzed under several operating conditions.

The combustion characteristics in a partially premixed charge compression ignition (PCCI) engine with n-hexane were compared with ordinary diesel fuel to evaluate combustion improvements with lower distillation-temperature fuels. In the PCCI engine, a lean mixture was formed reasonably with early stage injection and the additional fuel was supplied with a second stage fuel injection after ignition. With n-hexane, thermal efficiency improved while simultaneously maintaining low NOx and smokeless combustion. A CFD analysis simulated the mixture formation processes and showed that the uniformity of the mixture with the first stage injection improves with lower distillation-temperature fuels.

Biodiesel fuel (Fatty acid methyl esters: FAME) have lower volatility than petro-diesel fuel due to the larger molecular size of FAME. Recent studies report that the distillation temperature of biodiesel fuel can be lowered by the cross-metathesis reaction with short-chain olefin using ruthenium catalyst. In this study, the effect of cross-metathesis reaction conditions on the distillation characteristics of reformulated biodiesel fuel is investigated to reveal the reaction conditions for fitting the distillation curve of biodiesel fuels to that of petro-diesel fuel. Furthermore, the reactivity of typical biodiesel fuels such as RME (rapeseed oil), SME (soybean oil), and WME (waste cooking oil) for cross-metathesis reaction were examined to reveal the reaction conditions appropriate for their fatty-acid compositions.