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An unique bonding mechanism was studied after several instances, where the linings stuck to the brake drums on transit buses, were reported. Evidences suggested that the linings were “glued” to the brake drums surface after wear debris (dust) was turned into “adhesive paste” through complicated thermal and chemical changes. Factors such as the friction materials, environment and service conditions, which could activate and deactivate the lining bonding, were observed and discussed. The prevention measures are proposed.

Proper lubrication of moving parts is a critical factor in internal combustion engine performance and longevity. Determination of ideal lubricant change intervals is a prerequisite to ensuring maximum engine efficiency and useful life. When oil change intervals are pushed too far, increased engine wear and even engine damage can result. On the other hand, premature oil changes are inconvenient, add to vehicle maintenance cost, and result in wasted natural resources. In order to determine the appropriate oil change interval, we have developed an oil condition sensor that measures the electrical properties of engine oil, and correlates these electrical properties to the physical and chemical properties of oil. This paper provides a brief background discussion of the oil degradation process, followed by a description of the sensor operational principles and the correlation of the sensor output with physical and chemical engine oil properties.

This paper describes some of the design solutions adopted in solving two major problems besetting man-powered aircraft in use: that of breakage and storage. It describes work leading up to the building and testing of “Phoenix”, a man-powered aircraft with a polyester-film inflatable wing. The paper deals mainly with aspects relating to the wing design and construction.

The ability to carry cargo efficiently in passenger aircraft has influenced airline economics to the point that optimisation of the freight capacity is mandatory. This document discusses the alternative loading possibilities in defined Lover Deck Compartments and their doors to cater for current and future trends in ULD dimensions. As a result items for study centred on: 1) Optimisation of the available volumes Freight capacity resulting in the selection of “Pallets”-doors for both the Forward and AFT Compartments. Flexibility to meet Freight and Baggage requirements. Possible load arrangements to optimize aircraft C of G 2) Bulk Cargo Compartment Additional LD3 Container position in AFT/Bulk compartment to cater for an uneven number of Baggage container, allowing the carriage of an additional pallet. What is regarded as an optimum is presented.

Over the last ten years there has been a steady growth in the market share of light-duty diesel engines, especially in Europe. At the same time, a general trend in petrol engine development has been seen, in which normal aspirated engines are being replaced by downsized turbocharged engines. Therefore, NVH engineers have to deal with new challenges. Turbochargers produce an aerodynamic noise in the frequency range above 1000Hz, which might influence the exterior and interior noise level. As a result, the additional requirement for acoustical components to reduce this flow noise is going to pose an increasing challenge for air intake system suppliers. This paper describes a new design of well-known wide band silencer first mentioned by A. Selamet, N.S.Dickey and J.M.Novak [1,2]. The silencer works according to the interference principle. The sound is guided into two or more parallel pipes of different lengths.

Energy demand climbs as a consequence of the inherent relationship between the rate of consumption of energy and the growth of the economy. In light of the depletion of fossil fuels, it is necessary to implement energy efficiency techniques and policies that support sustainable development. Globally, researchers show more interest in discovering fossil fuel alternatives, as a result of fuel crisis. This research elaborates on the production and experimental investigation of briquettes made from ideal municipal solid waste (MSW), such as food waste and garden waste, as a feasible choice for alternate fossil fuels. From Municipal, agricultural, and food waste, we can get biomass waste. Municipal solid and agricultural waste is extensively dispersed, but their potential for converting biomass into energy generation still needs to be explored. This study was carried out based on the information gathered from various studies published in the scientific literature.

Design of a Cabin Tilting System of heavy trucks, a multi degree of freedom mechanism, is a challenge. Factors like adequate tilting angle, cabin styling, packaging, non interference of tilting system with ride comfort, forces in the system, specifications of the hydraulic system, are all very important for designing the system. Numerous considerations make the design process highly iterative hence longer design time. This paper primarily focuses on Kinematics and Dynamic analysis of the system in ADAMS and validation of system with real time testing results. Intention of this work is to make a parametric ADAMS model and link it to a Knowledge Based Engineering application to facilitate designer to quickly carry out design iterations for reducing development time. The Knowledge Based Engineering software is made using object oriented language called ‘Object Definition Language’ which has been developed using C and C++ software languages.

“DELRIN” is a new thermoplastic which offers high strength, excellent thermal stability, good fatigue life, low creep, and excellent solvent resistance. This paper describes the physical and chemical properties of the material, and the range of possible uses. The material is easily fabricated into complex shapes by standard injection-molding techniques. Also, it can be easily joined to itself or to other materials. The authors think that the material offers advantages over metals in its good fric-tional properties, abrasion resistance, and corrosion resistance.

This paper, confined to the application of hard chrome plated liners to high-speed four-stroke diesel and gasoline engines, illustrates the increase in their popularity in the United Kingdom, and the advanced production methods which make this economically possible. The need for balanced engine life has long been apparent and is even more important today, the growth of motor transport having outstripped repair facilities. Iron bore life has been surpassed by improvement in the life of other component parts in the modern diesel engine. The provision of hard chrome plated liners can restore the balance. Further development and turbocharging of diesel engines has shown the need for a bore material capable of preventing scuffing and galling at elevated temperatures. Hard chrome has already proved itself in four-stroke engines under these conditions.

In today’s Automotive world, there is NO need to advocate “Light weighting”. Government policies for carbon footprint reduction combined with high safety standards are driving OEMs to adopt advanced manufacturing technologies. Steel hot forming is selected as most preferred way to reduce weight as it is easy to adopt and commercially known. It had many advantages compare to conventional cold stamping of standard and high tensile steel. The process consists of heating blank to nearly 1000 °C and quenching it in tool to for martensitic structure. Higher strength up to 2000 MPa can be achieved by this process. There are many examples where part weight is reduced by 15 to 20 % by this method. But Steel hot forming has limitation as specific density of steel is still high. Thus, there is limitation to its weight reduction capability. For further reduction, OEMs have started exploring Aluminium hot forming.

This paper describes preliminary findings on an expert system that uses both operator and transducer inputs in ‘almost’ real-time to diagnose scrap type and recommend corrective action to reduce/eliminate further production of this scrap type. During the development of the expert system, equal consideration was given to hardware installation and debugging; system architecture, logic, and triggering; and knowledge acquisition. The system is applied to a specific manufacturing process; however, the ideas are applicable to a wide range of problems in the production environment.

This specification covers the characteristics of glass beads used for peening, and provides for standard glass bead size numbers.

This specification covers the characteristics of glass beads used for peening, and provides for standard glass bead size numbers.

3-D Flow separations such as those that occur on the rear end of a vehicle have an impact on wall pressure distribution, hence on aerodynamic forces. The identification of these phenomena can be made through the analysis of skin friction patterns, which consist of the “footprints” of flow separations. These can be determined from qualitative and quantitative data obtained from near-wall PIV measurements. The wake flow of different configurations of a simplified 1/4 scale car model are analyzed. The influence of the slant angle and the Reynolds number on 3-D separated flow patterns and their induced pressure distribution is addressed, based on near-wall PIV, standard PIV and wall pressure measurements. This enables to understand how a topological change (the size or shape of a separation pattern) modifies the associated pressure distribution (therefore the drag coefficient). Finally, insights into instantaneous topology identification are presented.