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Among the emerging technologies in order to meet ever stringent emission and fuel consumption regulations, Exhaust Gas Recirculation (EGR) system is becoming one of the prerequisites particularly for diesel engines. Although EGR cooler is considered to be an effective measure for further performance enhancement, exhaust gas soot deposition may cause degradation of the cooling. To address this issue, the authors studied the visualization of the soot deposition and removal phenomena to understand its behavior. Based on thermophoresis theory, which indicates that the effect of thermophoresis depends on the temperature difference between the gas and the wall surface exposed to the gas, a visualization method using a heated glass window was developed. By using glass with the transparent conductive oxide: tin-doped indium oxide, temperature of the heated glass surface is raised.

In this study, in order to clarify the mechanism of preignition occurrence in highly boosted SI engine at low speed and high load operating conditions, directphotography of preignition events and light induced fluorescence imaging of lubricant oil droplets during preignition cycles were applied. An endoscope was attached to the cylinder head of the modified production engine. Preigntion events were captured using high-speed video camera through the endoscope. As a result, several types of preignition sources could be found. Preignition caused by glowing particles and deposit fragments could be observed by directphotography. Luminous flame was observed around the piston crevice area during the exhaust stroke of preignition cycles.

A newly developed small-sized IES (inductive energy storage) circuit with semiconductor switch at turn-off action is successfully applied to an ignition system of a small gasoline internal combustion engine. This IES circuit can generate repetitive nanosecond pulse discharges. An ignition system using repetitive nanosecond pulse discharges is investigated as an alternative to a conventional spark ignition system. The present study focuses on the extension of the operational limits for lean and diluted combustion using the repetitive nanosecond pulse discharges. First, in order to investigate the flame kernel formation process when the repetitive nanosecond pulse discharges are used, the initial flame kernel is observed using Schlieren photography with a high speed camera. As a result, the flame kernel generated by repetitive pulse discharges is larger than by a conventional ignition system.

The time of, and location where ignition first occurs in a diesel fuel spray were investigated in a rapid compression machine (RCM) using the two–dimensional techniques of silicone oil particle scattering imaging (SSI), and the planar laser induced fluorescence (LIF) of formaldehyde. Formaldehyde has been hypothesized to be one of the stable intermediate species marking the start of oxidation reactions in a transient spray under compression ignition conditions. In this study, the LIF images of the formaldehyde formed in a diesel fuel spray during ignition process have been successfully obtained for the first time by exciting formaldehyde with the 3rd harmonic of the Nd:YAG laser. SSI images of the vaporizing spray, and the LIF images of formaldehyde were obtained together with the corresponding time record of combustion chamber pressures at initial ambient temperatures ranging from 580 K to 790 K.

The rate of air entrainment into the flame and the rate of heat release are thermodynamically calculated in a DI diesel engine: A two-zone model is proposed which uses as input data three measured values of cylinder pressure, flame temperature, and injection rate. The correlations between both rates under various conditions make it clear that the combustion during early and main periods of diffusion combustion is mainly controlled by air entrainment into the flame. The effects of injection pressure, piston configuration, and swirl intensity on the air entrainment are also studied. And the extent of mixing in the flame is evaluated by the equivalence ratio in the flame which is also obtained by the same model. The trends of exhausted NO and soot concentrations well correlate with the equivalence ratios in the flame and measured flame temperatures under all conditions studied.

In order to realize the high compression ratio and high dilution combustion toward improvement in thermal efficiency, the improvement in stability of ignition and initial phase of combustion under the high gas flow field is the major challenge. In terms of the shift on the higher power side of the operating point by downsizing and improvement of real world fuel consumption, the improvement of ignitability is increasingly expected in the wide operating range also including high load and high engine speed region. In this study, the effects of the gas pressure, gas flow velocity near the spark gap at ignition timing, and discharge current characteristics on spark channel formation were analyzed, focusing on restrike event and spark channel stretching in the spark channel formation process. And the relationship between the average discharge current until 1 ms and the EGR combustion limit was considered.

It has been widely known that thermal and fuel stratifications of in-cylinder mixture are effective to reduce in-cylinder pressure rise rate during high load HCCI operations. In order to optimize a combustion chamber design and combustion control strategy for HCCI engines with wide operational range, it is important to know quantitatively the influence of the temperature and fuel concentration distributions on ignition and heat release characteristics. At the same time, it is important to know the influence of in-cylinder flow and turbulence on the temperature and fuel concentration distributions. In this study, a numerical simulation of HCCI combustion were conducted to investigate the effects of the in-cylinder flow and turbulence, and the distributions of temperature on ignition and combustion characteristics in HCCI combustion.

Control of turbulence during the compression stroke is suggested by both theoretical calculations and experimental results obtained with an LDV measurement in a motored engine. The authors have found experimentally that when an axial distribution of swirl intensity exists, a large-scale annular vortex is formed inside the cylinder during the compression stroke and this vortex generates and transports turbulence energy. A numerical calculation is adopted to elucidate this phenomenon. Then, an axial stratification of swirl intensity is found to generate a large-scale annular vortex during the compression stroke by an interaction between the piston motion and the axial pressure gradient. The initial swirl profile is parametrically varied to assess its effect on the turbulence parameters. Among calculated results, turbulence energy is enhanced strongest when the swirl intensity is highest at the piston top surface and lowest at the bottom surface of the cylinder head.

In this research, a novel methodology for the post-oxidation in a turbocharged spark ignition (SI) engine is proposed and investigated that can improve the emissions along with the reduction in turbo-lag. In this research, both simulation and experimental activities are performed. The 1-D simulation model was used for the identification of efficient scavenging. Thereafter, experimental validation tests for modeling and post oxidation were conducted on a 4-cylinder turbocharged SI engine. From the results, it was revealed that efficient scavenging and post-oxidation can be obtained at lower speed and higher load. The enthalpy in exhaust manifold increased due to the post-oxidation reaction which in turn increased the temperature and pressure of the exhaust gases and hence emissions reduced. Also, due to the increased enthalpy at turbine upstream, the turbocharger speed increased and as a consequence, reduction in the turbo-lag was observed.

A Direct Injection Stratified Charge Rotary Engine ( DISC-RE ) with a pilot flame ignition system has been studied to find the possibility of simultaneous reductions of fuel consumption rate and HC exhaust gas emissions. Firstly, combustion characteristics in a model combustion chamber, which simulates the DISC-RE were examined from the viewpoints of calculation and experiment. The high speed photography and the indicated pressure analysis were experimentally performed while numerical calculations of the mixture formation and combustion processes were also carried out. As a result, it has been found that the combustion using the pilot flame ignition system is much activated and a better ignitability is attained under lean mixtures than using a spark ignition system. Secondly, a single rotor with 650 cc displacement DISC-RE was built as a prototype. Combustion characteristics and its performance were tested using a combustion analyzer.

The rate of heat release of a free diesel flame was measured with a rapid compression machine which has a compression ratio of 14.7 and a combustion chamber with a diameter of 196 mm and a thickness of 40 mm. Basing on the experimental observations of the high speed photographs of the spray and flame, the authors proposed a phenomenological model for predicting the rate of heat release of the flame. The model consists of three basic models; air entrainment, mixing and combustion model. It was confirmed that the model could successively simulate the rate of heat release of a diesel flame in the quiescent chamber of the rapid compression machine.

A new method to determine simultaneously the temperature and the fuel vapor concentration inside an evaporating spray was described by using a laser-induced fluorescence technique. A TMPD doped base fuel composed of C12H26: 22%, C13H28: 54% and C14H30: 30% was injected into the combustion chamber of a rapid compression machine which is filled with a high temperature and high pressure nitrogen. The laser sheet was used for incident light, which was reflected by a prism located inside the combustion chamber and propagated through the center of an evaporating spray. The laser induced fluorescence intensity was imaged by a high speed-gated intensifier from a direction perpendicular to the incident light. The results shows that mixtures with high equivalence ratio are observed in the central region, while low equivalence ratio mixtures are observed in the periphery of the spray. It is also observed that the temperature of richest mixture is 50 K as low as the surrounding gas temperature.

A new idea for controlling the in-cylinder mixture formation in SI engines is proposed. This concept was developed by applying the results of numerical calculations. Fuel that is directly injected into the cylinder is transferred toward the cylinder head to form a mixture stratification by using the in-cylinder gas motion that is generated by the interaction between the swirl and squish flows inside a combustion chamber. At first, the flow characteristics were measured in the whole in-cylinder space using an LDV system. Also, numerical calculations of the in-cylinder flow were made using measured data as the initial conditions. Secondly, the local equivalence ratio at several points inside the combustion chamber was measured by using a fast gas sampling device.

A phenomenological model for predicting the rate of heat release of an axisymmetrical diesel flame which was achieved in a rapid compression machine has been proposed: Basing on the experimental observations, authors have introduced a new expression about the effects of abrupt thermal expansion due to the initial combustion on the air entrainment. A simple probability density function was also employed to express the distribution of the local equivalence ratio in the flame. The predicted rate of heat release showed good agreement with the experimental results in the diffusion combustion phase.

A theoretical model for predicting the evaporation process of liquid fuel sprays in both diesel and S.I. stratified charge engines is presented: The injected liquid fuel is assumed to break up into droplets with a certain time delay which is determined through careful experiments on the heat absorption process of injected fuel in a high temperature, high pressure inert atmosphere. The evaporation, heat absorption, and motion of these droplets are computed, together with the change of gas conditions inside the spray, by solving a coupled system of equations made up of heat and mass balance between droplets and gas. The effects of such parameters as the surrounding gas conditions, fuel properties, and spray characteristics on evaporation are investigated by the model. Reference is also made to the application of a predicted result to the calculation of burning rate in a direct injection diesel engine.

Some conceptual image of a diesel spray flame and its combustion promotion is shown based on the various interpretations of the enormous data obtained in our laboratory in these several years, on the flame temperature measurement by the two color method, the composition analysis by gas sampling, as well as the focus shadow photography, back illuminated photography and luminous photography by a high speed camera, on the diesel spray flame created in a large scale Rapid Compression Machine (diameter ϕ 200 mm thickness 40 mm) and a D-I engine (diameter (ϕ 95 mm)

Conventional two-stroke engines have defects such as unstable combustion, high fuel consumption rate and high HC emissions. In order to overcome the defects, a direct fuel injection system and a novel scavenging system were adopted. The authors tested a newly developed reverse uniflow-type two-stroke direct injection gasoline engine that was designed by numerical simulations. In comparison with the base engine at low engine speed, HC emission was decreased by up to 80%, and BSFC was reduced by around 40%. Power and BSFC were superior to those of a latest port-injection four-stroke engine. Furthermore, it was found that engine performance of exhaust gas emissions, fuel economy or output power can be selectively optimized by switching homogeneous and stratified combustion.

In this report, the effect of injection specification, such as droplet size, lengths of nozzle tip and spray angle, on the engine performance was investigated using a 1.2 L port fuel injection (PFI) four-cylinder gasoline engine. The experimental conditions were selected to cover the daily operating mode, including the cold start and catalyst heating process. The experiments were conducted by varying not only the injectors but also the injection timing which was shifted from the exhaust to intake stroke. The results were evaluated by the fuel consumption and exhaust gas emissions. When these tests were conducted on a production engine, a carefully designed tumble generator was installed at the intake port to enhance the intake air flow. As a result, the injection specifications showed a potential to obtain less fuel consumption and lower engine-out emissions was evaluated.

Air-entrainment characteristics of non-evaporating sprays and flames were measured by means of high-speed photography including ordinary shadowgraphy of sprays, back diffused light illumination photography and laser shadow photography of flames. Effects of injection pressure and nozzle orifice diameter on air-entrainment characteristics were investigated parametrically. The amount of air entrained into a flame was calculated by a two-zone thermodynamic model with data obtained from the photographs and the pressure measurement in the combustion chamber. The air-entrainment characteristics of flames were compared with those of the corresponding sprays. It showed that immediately after the start of ignition, the air entrainment into a flame increased more rapidly as compared with the corresponding spray and then, with the development of diffusion combustion, the air entrainment gradually approached that of the spray.

Some SI (spark-ignition) engines fueled with gasoline for industrial machineries are designed based on the conventional diesel engine in consideration of the compatibility with installation. Such diesel engine-based SI engines secure a combustion chamber by a piston bowl instead of a pent-roof combustion chamber widely applied for SI engines for automobiles. In the development of SI engines, because knocking deteriorates the power output and the thermal efficiency, it is essential to clarify causes of knocking and predict knocking events. However, there has been little research on knocking in diesel engine-based SI engines. The purpose of this study is to elucidate knocking phenomena in a gasoline engine with a re-entrant piston bowl and swirl flow numerically and experimentally. In-cylinder visualization and pressure analysis of knock onset cycles have been experimentally performed. Locations of autoignition have been predicted by 3D-CFD analysis with detailed chemical reactions.