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The exhaust aftertreatment strategy is one of the most fundamental aspects of spark ignition engine technologies. For various types of engines (e.g., carburetor engine, PFI engine and GDI engine), measuring, purifying, modeling, and control strategies regarding the exhaust aftertreatment systems vary significantly. The primary goal of exhaust aftetreatment systems is to reduce the exhaust emission levels of NOx, HC and CO as well as to lower combustion soot. In general, there is a tradeoff among different engine performance aspects. The exhaust catalytic systems, such as the three way catalyst (TWC) and lean NOx trap (LNT) converters, can be applied together with the development of other engine technologies (e.g., variable valve timing, cold start). With respect to engine soot, some advanced diagnosing techniques are essential to obtain thorough investigation of exhaust emission mechanisms.

A hot exhaust gas burner system is applied to break through the limitations of the traditional diesel engine bench. Sufficient atomization is needed to realize spark ignition in a low-pressure burner system. Hence, the design of the atomization system is studied both experimentally and numerically. Through the reasonable optimization of the nozzle diameter, the air assist pressure, the angle among the four nozzles of four V-structures as well as the diameter and the angle of co-flow holes, an even distribution of small diesel droplets in the ignition area of the burner is realized. Consequently, diesel spray can be spark ignited in a low-pressure burner system, which can simulate the diesel exhaust. And the DPF can be installed downstream of the burner to quickly analyze the effect of ash accumulation on the DPF.

Biodiesel has been paid more and more attention as a renewable fuel due to some excellent properties such as renewable, high cetane number, ultralow sulfur content, no aromatic hydrocarbon, high flash point, low CO2 emission when compared with diesel. While others physical properties like high viscosity, high surface tension, big density and bad volatility would spoil the spray characteristics of biodiesel fuel, which will affect the thermal efficiency when running in diesel engine. Accompanied with constant volume vessel and high speed video camera system, a high pressure common rail system, which could provide an injection pressure of 180 MPa, is used to investigate the characteristics of jatropha curcas biodiesel, palm oil biodiesel and diesel fuel. The effects of injection pressures and ambient densities on spray characteristics of these fuels are studied.

A novel method is applied to analysis the autoignition phenomenon. Experiments on the study of autoignition characteristics of diesel fuel were carried out with a Controllable Active Thermo-Atmosphere Combustor. The results show that the method for autoignition studying of liquid fuel is of feasibility. Autoignition delay time and autoignition height from the nozzle increase with the coflow temperature decreasing and autoignition delay time changes sensitively under lower coflow temperature. Liftoff height of diesel spray flame decreases with the increasing of coflow temperature. Lower temperature causes higher variance of liftoff height. It might be speculated that there are two different mechanisms of flame stabilization that the lower lift-off heights flames are related to a balance between the flow velocity and flame speed while the higher lift-off heights flames are stabilized by the mixture autoignition.

GDI engine has gained much popularity in vehicle market with its high thermal efficiency. However, because of higher particulate emissions, it becomes harder for GDI engines to fulfill the iteration of emission regulations in various countries. As a result, Gasoline Particulate Filter (GPF) has received more and more attention and applications. It is important to study the particulate emission and GPF performance especially for transient cycles. With a self-designed test bench with burner named Exhaust Gas Simulator, a transient control strategy to simulate the exhaust state of the WLTC cycle has been developed and achieved a fast and stable ash accumulation rate. Three levels of ash loading, in terms of 0g/L, 5g/L and 35g/L, were accumulated on respective GPF for different aging degrees with this test bench. The effect of ash loading on GPF performance was investigated.

The argon power cycle engine, which uses hydrogen as fuel, oxygen as oxidant, and argon other than nitrogen as the working fluid, is considered as a novel concept of zero-emission and high-efficiency system. Due to the extremely high in-cylinder temperature caused by the lower specific heat capacity of argon, the compression ratio of spark-ignition argon power cycle engine is limited by preignition or super-knock. Compression-ignition with direct-injection is one of the potential methods to overcome this challenge. Therefore, a detailed flammability limit of H2 under Ar-O2 atmosphere is essential for better understanding of stable autoignition in compression-ignition argon power cycle engines.

The effects of biodiesel on the swelling of the elastomers and plastics and the corrosion of metals are studied by the immersion tests. The results indicate that biodiesels make little corrosion effect on aluminum, steel and little swelling impact on plastics, but a significant corrosion may be taken place on cooper and brass for some sourced biodiesels. For nitrile-butadiene rubber, the variation of swelling properties in biodiesels is slightly higher than that in diesel. For the non-diesel-resistant elatomers, the variation of swelling properties is lower than those in diesel. The production process and biodiesel source have an influence on the result of elastomer swelling and corrosion. The relationship between the impact of biodiesel on materials and biodiesels properties are also discussed.

The weight of an exhaust system on a modern vehicle is increasing because of all kinds of reasons, like engine power's increasing, more catalysts for emission control and more NVH (Noise, Vibration and Harshness) performance requirements. After the engine starting, the exhaust system was not only bearing a cyclical load from the engine, which mainly causing the vibration of the exhaust system, but also the loads from the road, which was transferred through the wheels, the suspension system and the body. Because the exhaust system always worked in these bad conditions, its structural strength, durability and life-time were analyzed in the paper, by numerical simulation and physical correlation. By discretizing the exhaust system's CAD model, a finite element model was built. After restrict the finite element model as it in a real load condition, complete the structure stress analysis and Fatigue analysis of exhaust system's hanger with FEA analysis tools.

Gasoline homogeneous charge compression ignition (HCCI) can achieve high efficiency and extremely low NOX emissions. However, the working condition range of HCCI is limited by knock occurring during engine operation. To achieve an expanded HCCI working condition range, it is necessary to explore a method predicting knock cases accurately to avoid knock occurring. Based on a DI-HCCI engine with ethanol/gasoline mixed fuel, the knock cases under different conditions have been investigated. In-cylinder pressure signals are used to identify the knock cases and the knock oscillations are extracted with fast Fourier transform (FFT). The effects of the ethanol proportion in the fuel and air/fuel ratio on the characteristics of knock have been studied. The results have shown that the knock parameters, such as maximum frequency, start point angle and the duration, have close relationship with the knock intensity.

In this paper, the spray and combustion characteristics of biodiesel and diesel were investigated. The spray pictures of single injection, by means of a diesel pump test-bed, were taken by a high-speed camera video system in an atmospheric condition, and the effects of the pump speed, nozzle orifice diameter and nozzle opening pressure on the fuel spray structure and characteristics were studied under atmosphere condition. The results showed that the general law of biodiesel spray characteristics was similar to that of diesel. However, the spray penetration of biodiesel was longer than that of diesel, and the spray angles of biodiesel were only half angle of diesel. The experiment of combustion characteristics was conducted in a vitiated coflow combustor with the same diesel pump test-bed. The images of combustion flame were recorded by the high-speed camera system. Then the ignition characteristics were evaluated from the digital pictures by computer.

An experimental study is presented on the evaporation of diluted droplet-laden two-phase jet flows within a heated air channel co-flow. In this study, n-heptane is pre-atomized by an ultrasonic nozzle to produce droplet cluster with a median diameter of about15μm, and a continuous cold air flow is applied to carry the fuel droplet cluster to emerge from a nozzle tube, producing a free turbulent jet of droplet stream. The droplet stream is then introduced as a central jet into a square-shaped channel with heated air co-flow for evaporation investigations. With flexibilities of the initial properties of droplet stream and surrounding conditions of channel flow, the axial evolution of droplet size is determined to characterize the evaporation behavior of n-heptane droplet stream under various boundary conditions. The equivalence ratios of droplet streams are varied by changing both the carrier-air flow rate and the fuel flow rate.

Argon Power Cycle (APC) is an innovative future potential power system for high efficiency and zero emissions, which employs an Ar-O2 mixture rather than air as the working substance. However, APC hydrogen engines face the challenge of knock suppression. Compared to hydrogen, methane has a better anti-knock capacity and thus is an excellent potential fuel for APC engines. In previous studies, the methane is injected into the intake port. Nevertheless, for lean combustion, the stratified in-cylinder mixture formed by methane direct injection has superior combustion performances. Therefore, based on a methane direct injection engine at compression ratio = 9.6 and 1000 r/min, this study experimentally investigates the effects of replacing air by an Ar-O2 mixture (79%Ar+21%O2) on thermal efficiencies, loads, and other combustion characteristics under different excess oxygen ratios. Meanwhile, the influences of varying the methane injection timing are studied.

In this study, the orifice inlet rounding radii of four diesel nozzles with different hydro erosive grinding time were measured based on the x-ray CT scan technology provided by Shanghai Synchrotron Radiation Facility (SSRF), and a wide parametrical study of the spray macroscopic behavior in the first 18 mm from the nozzle tip have been carried out with high speed camera. And then the influence of orifice inlet rounding radius on the spray behavior in the near-nozzle field was thoroughly investigated. The investigation results show that: the mean values of orifice inlet rounding radii of different nozzles are measured to be on the order of 21.5-56.8 μm. Although the spray tip penetrations of different nozzles tend to increase with the hydro erosive grinding time through statistical analyzing method, the variations of penetration from nozzles are less than 15% according to different hydro erosive grinding timing.

Urea-SCR system is one of the after-treatment methods for diesel engines, which could effectively reduce the NOX emissions and enable diesel engines to meet increasingly stringent emission legislations. Within the urea-SCR system, characteristics of urea-solution spray, especially the distribution uniformity of spray droplets as well as gaseous NH₃ within the exhaust pipe, play an important role in the efficiency of catalytic reduction. In this paper, an SCR spray visualization test bench was set up. Urea-solution from a non-air-assist injector is injected into the steady stream of simulated exhaust gas flow. The transient characteristics of spray are recorded by high-speed photography. Specific spray characteristics in the original photographs, i.e., mixing distance and degree of uniformity are extracted. The influence of injection pressure and injection angle on spray characteristics are tested in different sets of experiments.

A specially designed generator has been developed to produce poly-disperse droplet streams: A liquid fuel (n-heptane) is metered to an ultrasonic atomizer to produce droplets, which are then carried and accelerated vertically upwards through a nozzle tube by carrier-air flow. Conditions of the streams at the nozzle exit are modulated by varying the length of nozzle tubes, the fuel and carrier-air flow rate. Optical measurement techniques such as direct photography method, schlieren photography and particle image velocimetry (PIV) are employed to characterize its performance characteristics. Effects of the nozzle tube length, the carrier-air and fuel flow rate are investigated to evaluate the performance of the generator. Longer nozzle tubes provide a better flow guidance for the carrier-air, and tend to generate streams with less and smaller droplets due to the transporting losses.

The swelling of ‘O’ rings of 3 typical rubbers (NBR, FKM, EPDM) and the corrosion of 2 typical copperish metal pieces (Copper, Brass) were investigated. The fuel samples included 14 kinds of biodiesels, 1 kind of diesel, and 4 kinds of blends respectively for 2 kinds of biodiesels. The changes in mass and size of ‘O’ rings were measured with an electronic balance and a vernier caliper. The surface corrosion of copperish metals was recorded with photos. It was found that the swelling of NBR in pure biodiesels were generally larger than those in diesel. The mass and size of FKM almost did not change in both pure biodiesels and diesel. The swelling of EPDM became less in pure biodiesels than that in diesel. When the blend ratios of biodiesels were less than 10%, the change rates in mass, inner diameter and section diameter of NBR, FKM and EPDM were similar between blended fuels and diesel.

An air-cooled, four-stroke, 125 cc electronic gasoline fuel injection SI engine for motorcycles is altered to burn ethanol fuel. The effects of nozzle orifice size, fuel injection duration, spark timing and the excess air/ fuel ratio on engine power output, fuel and energy consumptions and engine exhaust emission levels are studied on an engine test bed. The results show that the maximum engine power output is increased by 5.4% and the maximum torque output is increased by 1.9% with the ethanol fuel in comparison with the baseline. At full load and 7000 r/min, HC emission is decreased by 38% and CO emission is decreased 46% on average over the whole engine speed range. However, NOx levels are increased to meet the maximum power output. The experiments of the spark timing show that the levels of HC and NOx emission are decreased markedly by the delay of spark timing.

In this paper, characteristics of gas emission and particle size distribution are investigated in a common rail diesel engine fueled with biodiesel blends. Gas emission and particle size distribution are measured by AVL FTIR - SESAM and SMPS respectively. The results show that although biodiesel blends would result in higher NOx emissions, characteristics of NOx emissions were also dependent on the engine load for waste cooking oil methyl ester. Higher blend concentration results in higher NO2 emission after two diesel oxidation catalyst s (DOC). A higher blend concentration leads to lower CO and SO2 emissions. No significant difference of Alkene emission is found among biodiesel blends. The particle size distributions of diesel exhaust aerosol consist of a nucleation mode (NM) with a peak below 50N• m and an accumulation mode with a peak above 50N • m. B100 will result in lower particulates with the absence of NM.

In this paper, the characteristics of performance and emissions of diesel and biodiesel blends are studied in a four-cylinder DI engine employing common rail injection system. The results show that engine output power is further reduced and brake specific fuel consumption (BSFC) increased with the increase of the blend concentration. B100 provides average reduction by 8.6% in power and increase by 11% in BSFC. With respect to the emissions, although NOx emissions were increased with increasing the blend concentration, the increase depends on the load. Filter smoke number is reduced with increasing the blend concentration. At the same time, NO, NO2 and other specific emissions are also investigated. In addition, difference of performance and emission between standard parameters of ECU and modified parameters of ECU is investigated for B10 and B20 based on same output power. The results show that NOx emission and FSN are still lower than baseline diesel.

Combustion and emission characteristics of diesel and biodiesel blends (soybean methyl ester) were studied in a single-cylinder Direct Injection (DI) engine at different loads and a constant speed. The results show that NOx emission and fuel consumption are increased with increasing biodiesel percentage. Reduction of smoke opacity is significant at higher loads with a higher biodiesel ratio. Compared with the baseline diesel fuel, B20 (20% biodiesel) has a slight increase of NOx emission and similar fuel consumption. Smoke emission of B20 is close to that of diesel fuel. Results of combustion analysis indicate that start of combustion (SOC) for biodiesel blends is earlier than that for diesel. Higher biodiesel percentage results in earlier SOC. Earlier SOC for biodiesel blends is due to advanced injection timing from higher density and bulk modulus and lower ignition delay from higher cetane number.