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The engine performance, combustion characteristics and exhaust emission of pre-chamber type compression ignition engine operated by various biomass fuels were investigated experimentally. The biomass fuel investigated in this report are an emulsified fuel made with gas oil and hydrous ethanol or hydrous methanol, an emulsified fuel made with hydrous methanol and rape-seed oil, and neat rape-seed oil, and gas oil. There are small deviations of the experimental results between the biomass fuels, however, the general tendencies of the engine performances and exhaust gas characteristics operated by biomass fuels are as follows: The brake thermal efficiency during biomass fuel operation becomes maximum at a certain injection timing as well as those of the gas oil operation. And this injection timing is advanced with increasing the biomass content in the fuel.

Spark ignited engines are today operated more and more often under high load conditions, where one reason can be identified in the necessity of increasing the efficiency and hence reducing fuel consumption and specific CO2 emissions. Since the gasoline engine operation is inherently limited by knocking at high loads, strategies must be identified, which allow reliable identification and simulation of the appearance of this undesirable type of combustion. A new numerical model for the description of those kinds of pre-flame reactions in a CFD framework is discussed in this paper. Despite emphasis is put here on the auto-ignition effects, it will also be explained that the model is capable of supporting the engine development process in all combustion and emission related aspects.

DiMethyl Ether (DME) has been known to be an outstanding fuel for combustion in diesel cycle engines for nearly twenty years. DME has a vapour pressure of approximately 0.5MPa at ambient temperature (293K), thus it requires pressurized fuel systems to keep it in liquid state which are similar to those for Liquefied Petroleum Gas (mixtures of propane and butane). The high vapour pressure of DME permits the possibility to optimize the fuel injection characteristic of direct injection diesel engines in order to achieve a fast evaporation and mixing with the charged gas in the combustion chamber, even at moderate fuel injection pressures. To understand the interrelation between the fuel flow inside the nozzle spray holes tests were carried out using 2D optically accessed nozzles coupled with modelling approaches for the fuel flow, cavitation, evaporation and the gas dynamics of 2-phase (liquid and gas) flows.

Recently, dimethyl ether (DME) has been attracting much attention as a clean alternative fuel, since the thermal efficiency of DME powered diesel engine is comparable to diesel fuel operation and soot free combustion can be achieved. In this experiment, the effect of ambient pressure on DME spray was investigated with observation of droplet size such as Sauter mean diameter (SMD) by the shadowgraph and image processing method. The higher ambient pressure obstructs the growth of DME spray, therefore faster breakup was occurred, and liquid column was thicker with increasing the ambient pressure. Then engine performances and exhaust emissions characteristics of DME diesel engine were investigated with various compression ratios. The minimum compression ratio for the easy start and stable operation was obtained at compression ratio of about 12.

Approaching engineering limits for the thermal design of battery modules requires virtual prototyping and appropriate models with respect to physical depth and computational effort. A multi-scale and multi-domain model describes the electrochemical behavior of a single battery unit cell in 1D+1D at the level of intra-cell phenomena, and it applies a 3D thermal model at module level. Both models are connected within a common vehicle simulation platform. The models are discussed with special emphasis on battery degradation such as solid electrolyte interphase layer formation, decomposition and lithium plating. The performance of the electrochemical model is assessed by discharge cycles and repeated charge/discharge simulations. The thermal module model is compared to CFD reference data and studied with respect to its grid sensitivity.

Characteristics of dimethyl ether spray formation were observed using schlieren photography, and the combustion characteristics and performance of a dimethyl ether-operated diesel engine were investigated. Accordingly, this paper describes the basic characteristics of engine performance and the potential for decreased exhaust emissions, as well as discussing problems concerning the practical application of dimethyl ether-operated diesel engines.

A feasibility study of an LPG DI diesel engine has been carried out to study the effectiveness of two selected cetane enhancing additives: Di-tertiary-butyl peroxide (DTBP) and 2-Ethylhexyl nitrate (EHN). When more than either 5 wt% DTBP or 3.5 wt% 2EHN was added to the base fuel (100 % butane), stable engine operation over a wide range of engine loads was possible (BMEPs of 0.03 to 0.60 MPa). The thermal efficiency of LPG fueled operation was found to be comparable to diesel fuel operation at DTBP levels over 5 wt%. Exhaust emissions measurements showed that NOx and smoke levels can be significantly reduced using the LPG+DTBP fuel blend compared to a light diesel fuel at the same experimental conditions. Correlations were derived for the measured ignition delay, BMEP, and either DTBP concentration or cetane number. When propane was added to a butane base fuel, the ignition delay became longer.

Dimethyl Ether (DME) is a promising new alternative fuel for compression ignition DI engines. However, some problems arise from the poor lubricity of DME. Breakdown of the film bearing between needle and sleeve of the injector can lead to mechanical wear and leakage, a problem that is not mitigated easily. For example, the application of returning the leakage to fuel tank could raise a back pressure on the injection needle. This pressure can affect injection rate and consequently engine performance. In this study, fuels based on various DME to gas oil (diesel fuel) ratios were investigated, in part. Physical and chemical properties of DME and gas oil are shown to lead to mutual solubility at any ratio. Blended fuels have a higher lubricity compared with pure’ DME and a better injection spray compared with pure gas oil.

Exhaust gas recirculation (EGR) is widely used in diesel engines to reduce nitrogen oxide emissions. To meet the strict emission regulations, e.g., Real Driving Emissions, the EGR system is required to be used at temperatures lower than the present ones. However, under cool conditions, an adhesive deposit forms on the EGR valve or cooler because of the particulate matter and other components present in the diesel exhaust. This causes sticking of the EGR valve or degradation of the heat-exchange performance, which are serious problems. In this study, the EGR deposit formation mechanism was investigated based on spatially- and time-resolved scanning electron microscopy (SEM) observation. The deposit was formed in a custom-made sample line using real exhaust emitted from a diesel engine. The exhaust including soot was introduced into the sample line for 24 h (maximum duration), and the formed deposit was observed using SEM.

In this study, the main properties of two types of gas-to-liquid (GTL) fuels were investigated. Then, performance and emission characteristics of a compression ignition engine fueled with GTLs were investigated by comparison with diesel fuel. GTL1 was composed of 100% paraffin by volume, and GTL2 was composed of 99.8% paraffin and 0.2% aromatics by volume. Most GTL fuel properties were comparable to those of diesel fuel, while both fuels have a higher cetane number and lower sulphur. A diesel engine could be operated with GTL fueling without any special engine modifications. Our tests showed that with the high cetane number of GTLs, the ignition delay was shorter, and combustion started earlier than with diesel fuel. With GTL1 operation, THC and soot emissions were lower than with diesel fuel operation, and even lower with GTL2 fueling.

A urea-selective catalytic reduction (SCR) system is used for the reduction of NOx emitted from diesel engines. Although this SCR catalyst can reduce NOx over a wide temperature range, improvements in NOx conversion at relatively low temperatures, such as under cold-start or low-load engine conditions, are necessary. A close-coupled SCR (cc-SCR), which was set just after the engine exhaust manifold, was developed to address this issue. The temperature of the SCR catalyst increases rapidly owing to the higher exhaust temperatures, and NOx conversion is then enhanced under cold-start conditions. However, since the diesel oxidation catalyst is not installed before the SCR catalyst, hydrocarbon (HC) emissions pass directly through the SCR catalyst and poison it, leading to lower NOx conversion. Therefore, the mechanism of NOx conversion reduction on HC-poisoned SCR catalysts are required to be studied.

In this study, advantages of GTL fueled DI diesel engine were observed, then, some cautionary areas, notably the aptitude for sealing materials, were investigated. Some advantages of using GTL as a diesel engine fuel include reduction of soot emission levels, power output and fuel consumption with GTL to conventional diesel fuel operation is equivalent, super-low sulfur content of GTL and its liquid state at normal temperature and pressure. However, there are some problems with putting GTL fuel on the market, such as lubricity, aptitude for sealing materials, high cetane index and high pour point. It is necessary to use additives to improve GTL's lubricity, and selecting the most appropriate type of lubricity improver is also important. The influence of GTL on the swelling properties of standard rubber materials seem basically the same, but it is necessary to notice on used rubbers.

In this paper, a recently improved Computational Fluid Dynamics (CFD) methodology for virtual prototyping of the heat treatment of cast aluminum parts, above most of cylinder heads of internal combustion engines (ICE), is presented. The comparison between measurement data and numerical results has been carried out to simulate the real time immersion quenching cooling process of realistic cylinder head structure using the commercial CFD code AVL FIRE®. The Eulerian multi-fluid modeling approach is used to handle the boiling flow and the heat transfer between the heated structure and the sub-cooled liquid. While for the fluid region governing equations are solved for each phase separately, only the energy equation is solved in the solid region. Heat transfer coefficients depend on the boiling regimes which are separated by the Leidenfrost temperature.

Exhaust gas recirculation (EGR) is widely used in diesel engines to reduce nitrogen oxide (NOx) emissions. However, a lacquer is formed on the EGR valve or EGR cooler due to particulate matter and other components present in diesel exhaust, causing serious problems. In this study, the mechanism of lacquer deposition is investigated using attenuated total reflection Fourier transform infrared spectrometry (ATR-FTIR) and scanning electron microscopy (SEM). Deposition of temperature-dependent lacquers was evaluated by varying the temperature of a diamond prism between 80 and 120 °C in an ATR-FTIR spectrometer integrated into a custom-built sample line, which branched off from the exhaust pipe of a diesel engine. Lacquers were deposited on the diamond prism at 100 °C or less, while no lacquer was deposited at 120 °C. Time-dependent ATR-FTIR spectra were obtained for approximately 2 h from the beginning of the experiment.

Diesel engines have better fuel economy over comparable gasoline engines and are useful for the reduction of CO2 emissions. However, to meet stringent emission standards, the technology for reducing NOx and particulate matter (PM) in diesel engine exhaust needs to be improved. A conventional selective catalytic reduction (SCR) system consists of a diesel oxidation catalyst (DOC), diesel particulate filter (DPF), and urea-SCR catalyst. Recently, more stringent regulations have led to the development of SCR systems with a larger volume and increased the cost of such systems. In order to solve these problems, an SCR catalyst-coated DPF (SCR/DPF) is proposed. An SCR/DPF system has lower volume and cost compared to the conventional SCR system. The SCR/DPF catalyst has two functions: combustion of PM and reduction of NOx emissions.

In this study, the NO emission characteristics of a dimethyl ether fueled compression ignition (CI) engine were studied, and a suitable combustion control concept was developed. A three-zone thermo-chemical model was used to understand the basic NO formation characteristics with dimethyl ether. The experimental study was carried out using a small direct-injection diesel engine. Comparison of the experimental and calculated results showed that the dimethyl ether / air mixing process was relatively slow compared with diesel fuel, which is the main reason for the relatively high NO emissions with dimethyl ether operation, in spite of its lower adiabatic flame temperature. To reduce the high temperature period, turbulence was introduced into the combustion chamber by a high-turbulence combustion system, which reduced NO emissions. It became clear that acceleration of the mixing process is an important factor for NO reduction with dimethyl ether spray combustion.

This paper presents a methodology for numerical investigation of a full flexible balancer drive together with engine and crank train under realistic operating conditions where shaft dynamics, gear contact and rattle impacts, gear root stresses and friction losses in bearings and gear interaction are taken into account and can be balanced against each other to achieve the design criteria. Gear rattle is driven by the speed fluctuation of the crank train, the resistance torque (mainly friction), shaft inertia and the backlash in the gears. The actual trend to engine downsizing and up-torqueing increases the severity to rattle as engines are running on higher combustion pressures. This increases torque and speed fluctuation, which makes the detailed investigation in this torque transfer even more demanding. A common method to reduce gear rattle is the usage of so-called scissors gears.

The paper addresses aspects of modeling cavitating flows within high pressure injection equipment while considering the effects of liquid compressibility. The presented numerical study, performed using the commercial CFD code AVL FIRE®, mimics common rail conditions, where the variation in liquid density as a function of pressure may be relevant owing to very high pressure injection scenarios. The flow through the injector has been calculated and the conditions at the outlet of the nozzle orifice have been applied as inlet condition for subsequent Euler-Lagrangian spray calculations to investigate the effects of liquid compressibility treatment on spray propagation. Flows of such nature are of interest within automotive and other internal combustion (IC) related industries to obtain good spray and emissions characteristics.

Direct injection of gasoline fuel has been gaining on applicability in recent years. Direct injection spark ignited engine has been one of the most investigated designs for achieving lower fuel consumption and for increasing the performance. Maintaining low emissions, decreasing fuel consumption and keeping driving performance are key challenges. Fuel injection quality is one of the most important factors, which directly affect general engine requirements like fuel mass flow, spray penetration and atomization for the combustion process. The multi-hole injector design is a very promising design type for application in direct fuel injection in automotive petrol engines. As a consequence of decreasing supplies of fossil fuels, mixing of different fuel components has become very common in recent years. The type of components which are to be mixed depends on local geographical fuel availability and motorization type.

In recent years, particulate matter (PM) emitted from direct-injection gasoline vehicles is becoming an increasingly concerning problem. In addition, it is often reported that ammonia (NH3) is emitted from gasoline vehicles equipped with a three-way catalyst. These emissions might be largely emitted especially when driving in on-road driving conditions. In this study, we investigated the emissions, NOx, NH3, and PM/PN (particulate number) of a light-duty direct-injection gasoline vehicle when driving on actual roads. Using a small direct-injection gasoline vehicle equipped with a three-way catalyst, experiment was conducted 8 times on the same route, and these emissions were measured. In this study, vehicle specific power (VSP) was introduced, which can be calculated using vehicle parameters, vehicle speed, and road gradient. The effects of parameters acquired through on-board diagnostics (OBD) port and VSP on emissions were investigated.