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Technical Paper

A Simulation-Based Study on the Improvement of Semi-Truck Roll Stability in Roundabouts

2016-09-27
2016-01-8038
This paper studies the effect of different longitudinal load conditions, roundabout cross-sectional geometry, and different semi-truck pneumatic suspension systems on roll stability in roundabouts, which have become more and more popular in urban settings. Roundabouts are commonly designed in their size and form to accommodate articulated heavy vehicles (AHVs) by evaluating such affects as off-tracking. However, the effect of the roadway geometry in roundabouts on the roll dynamics of semi-tractors and trailers are equally important, along with their entry and exit configuration. , Because the effect of the roundabout on the dynamics of trucks is further removed from the immediate issues considered by roadway planner, at times they are not given as much consideration as other roadway design factors.
Technical Paper

A Two-Step Combustion Model of Iso-Octane for 3D CFD Combustion Simulation in SI Engines

2019-04-02
2019-01-0201
The application of Computational Fluid Dynamics (CFD) for three-dimensional (3D) combustion analysis coupled with detailed chemistry in engine development is hindered by its expensive computational cost. Chemistry computation may occupy as much as 90% of the total computational cost. In the present paper, a new two-step iso-octane combustion model was developed for spark-ignited (SI) engine to maximize computational efficiency while maintaining acceptable accuracy. Starting from the model constants of an existing global combustion model, the new model was developed using an approach based on sensitivity analysis to approximate the results of a reference skeletal mechanism. The present model involves only five species and two reactions and utilizes only one uniform set of model constants. The validation of the new model was performed using shock tube and real SI engine cases.
Journal Article

Admissible Shape Parameters for a Planar Quasi-Static Constraint Mode Tire Model

2017-08-17
2017-01-9683
Computationally efficient tire models are needed to meet the timing and accuracy demands of the iterative vehicle design process. Axisymmetric, circumferentially isotropic, planar, discretized models defined by their quasi-static constraint modes have been proposed that are parameterized by a single stiffness parameter and two shape parameters. These models predict the deformed shape independently from the overall tire stiffness and the forces acting on the tire, but the parameterization of these models is not well defined. This work develops an admissible domain of the shape parameters based on the deformation limitations of a physical tire, such that the tire stiffness properties cannot be negative, the deformed shape of the tire under quasi-static loading cannot be dominated by a single harmonic, and the low spatial frequency components must contribute more than higher frequency components to the overall tire shape.
Technical Paper

An Extended-Range Electric Vehicle Control Strategy for Reducing Petroleum Energy Use and Well-to-Wheel Greenhouse Gas Emissions

2011-04-12
2011-01-0915
The Hybrid Electric Vehicle Team of Virginia Tech (HEVT) is participating in the 2008 - 2011 EcoCAR: The NeXt Challenge Advanced Vehicle Technology Competition series organized by Argonne National Laboratory (ANL) and sponsored by General Motors (GM) and the U.S. Department of Energy (DoE). Following GM's vehicle development process, HEVT established goals that meet or exceed the competition requirements for EcoCAR in the design of a plug-in, range-extended hybrid electric vehicle. The challenge involves designing a crossover SUV powertrain to reduce fuel consumption, petroleum energy use and well-to-wheels (WTW) greenhouse gas (GHG) emissions. In order to interface with and control the vehicle, the team added a National Instruments (NI) CompactRIO (cRIO) to act as a hybrid vehicle supervisory controller (HVSC).
Technical Paper

CALVIN: Winner of the Fourth Annual Unmanned Ground Vehicle Design Competition

1997-02-24
970174
The Unmanned Ground Vehicle Competition is jointly sponsored by the SAE, the Association for Unmanned Vehicle Systems (AUVS), and Oakland University. College teams, composed of both undergraduate and graduate students, build autonomous vehicles that compete by navigating a 139 meter outdoor obstacle course. The course, which includes a sand pit and a ramp, is defined by painted continuous or dashed boundary lines on grass and pavement. The obstacles are arbitrarily placed, multi-colored plastic-wrapped hay bales. The vehicles must be between 0.9 and 2.7 meters long and less than 1.5 meters wide. They must be either electric-motor or combustion-engine driven and must carry a 9 kilogram payload. All computational power, sensing and control equipment must be carried on board the vehicle. The technologies employed are applicable in Intelligent Transportation Systems (ITS).
Technical Paper

Closed Loop Transaxle Synchronization Control Design

2010-04-12
2010-01-0817
This paper covers the development of a closed loop transaxle synchronization algorithm which was a key deliverable in the control system design for the L3 Enigma, a Battery Dominant Hybrid Electric Vehicle. Background information is provided to help the reader understand the history that lead to this unique solution of the input and output shaft synchronizing that typically takes place in a manual vehicle transmission or transaxle when shifting into a gear from another or into a gear from neutral when at speed. The algorithm stability is discussed as it applies to system stability and how stability impacts the speed at which a shift can take place. Results are simulated in The MathWorks Simulink programming environment and show how traction motor technology can be used to efficiently solve what is often a machine design issue. The vehicle test bed to which this research is applied is a parallel biodiesel hybrid electric vehicle called the Enigma.
Technical Paper

Design of an All-Revolute, Linkage-Type, Constant-Velocity Coupling

1995-09-01
952133
This paper describes a design methodology for a three degree-of-freedom, linkage-based constant-velocity coupling. This coupling resembles the Clemens coupling patented in 1872 and has evolved from the authors' previous research in parallel mechanisms. This coupling contains only revolute joints and is therefore likely to be more durable and less prone to manufacturing errors than conventional higher-pair couplings. The kinematic configuration, based on the symmetric double octahedral Variable Geometry Truss mechanism (figure 2), has many inherent traits that make it ideal for application to industrial uses. Its parallel design of simple links and revolute joints provide it with high strength, rigidity, and light-weight characteristics. It has a link-joint construction that allows its geometry to be varied for specific applications, such as producing high angular deflection between the input and output shafts.
Technical Paper

Developing a Compact Continuous-State Markov Chain for Terrain Road Profiles

2013-04-08
2013-01-0629
Accurate terrain models provide the chassis designer with a powerful tool to make informed design decisions early in the design process. It is beneficial to characterize the terrain as a stochastic process, allowing limitless amounts of synthetic terrain to be created from a small number of parameters. A continuous-state Markov chain is proposed as an alternative to the traditional discrete-state chain currently used in terrain modeling practice. For discrete-state chains, the profile transitions are quantized then characterized by a transition matrix (with many values). In contrast, the transition function of a continuous-state chain represents the probability density of transitioning between any two states in the continuum of terrain heights. The transition function developed in this work uses a location-scale distribution with polynomials modeling the parameters as functions of the current state.
Technical Paper

Development & Integration of a Charge Sustaining Control Strategy for a Series-Parallel Plug-In Hybrid Electric Vehicle

2014-10-13
2014-01-2905
The Hybrid Electric Vehicle Team of Virginia Tech (HEVT) is participating in the 2012-2014 EcoCAR 2: Plugging in to the Future Advanced Vehicle Technology Competition series organized by Argonne National Lab (ANL), and sponsored by General Motors Corporation (GM) and the U.S. Department of Energy (DOE). The goals of the competition are to reduce well-to-wheel (WTW) petroleum energy consumption (PEU), WTW greenhouse gas (GHG) and criteria emissions while maintaining vehicle performance, consumer acceptability and safety. Following the EcoCAR 2 Vehicle Development Process (VDP), HEVT is designing, building, and refining an advanced technology vehicle over the course of the three year competition using a 2013 Chevrolet Malibu donated by GM as a base vehicle.
Technical Paper

Development and Validation of an E85 Split Parallel E-REV

2011-04-12
2011-01-0912
The Hybrid Electric Vehicle Team of Virginia Tech (HEVT) is participating in the 2009 - 2011 EcoCAR: The NeXt Challenge Advanced Vehicle Technology Competition series organized by Argonne National Lab (ANL), and sponsored by General Motors Corporation (GM), and the U.S. Department of Energy (DOE). Following GM's Vehicle Development Process (VDP), HEVT established team goals that meet or exceed the competition requirements for EcoCAR in the design of a plug-in extended-range hybrid electric vehicle. The competition requires participating teams to improve and redesign a stock Vue XE donated by GM. The result of this design process is an Extended-Range Electric Vehicle (E-REV) that uses grid electric energy and E85 fuel for propulsion. The vehicle design is predicted to achieve an SAE J1711 utility factor corrected fuel consumption of 2.9 L(ge)/100 km (82 mpgge) with an estimated all electric range of 69 km (43 miles) [1].
Technical Paper

Development of a Multi-Disciplinary Optimization Framework for Nonconventional Aircraft Configurations in PACELAB APD

2015-09-15
2015-01-2564
1 Most traditional methods and equations for estimating the structural and nonstructural weights and aerodynamics used at the aircraft conceptual design phase are empirical relations developed for conventional tube-and-wing aircraft. In a computation-heavy design process, such as Multidisciplinary Design and Optimization (MDO) simplicity of calculation is paramount, and for conventional configurations the aforementioned approaches work well enough for conceptual design. But, for non-traditional designs such as strut-braced winged aircraft, empirical data is generally not available and the usual methods can no longer apply. One solution to this is a movement toward generalized physics-based methods that can apply equally well to conventional or non-traditional configurations.
Technical Paper

Development of a Willans Line Rule-Based Hybrid Energy Management Strategy

2022-03-29
2022-01-0735
The pre-prototype development of a simulated rule-based hybrid energy management strategy for a 2019 Chevrolet Blazer RS converted parallel P4 full hybrid is presented. A vehicle simulation model is developed using component bench data and validated using EPA-reported dynamometer fuel economy test data. A combined Willans line model is proposed for the engine and transmission, with hybrid control rules based on efficiency-derived engine power thresholds. Algorithms are proposed for battery state of charge (SOC) management including engine loading and one pedal strategies, with battery SOC maintained within 20% to 80% safe limits and charge balanced behavior achieved. The simulated rule-based hybrid control strategy for the hybrid vehicle has an energy consumption reduction of 20% for the Hot 505, 3.6% for the HwFET, and 12% for the US06 compared to the stock vehicle.
Technical Paper

ESS Design Process Overview and Key Outcomes of Year Two of EcoCAR 2: Plugging in to the Future

2014-04-01
2014-01-1922
EcoCAR 2: Plugging in to the Future (EcoCAR) is North America's premier collegiate automotive engineering competition, challenging students with systems-level advanced powertrain design and integration. The three-year Advanced Vehicle Technology Competition (AVTC) series is organized by Argonne National Laboratory, headline sponsored by the U. S. Department of Energy (DOE) and General Motors (GM), and sponsored by more than 30 industry and government leaders. Fifteen university teams from across North America are challenged to reduce the environmental impact of a 2013 Chevrolet Malibu by redesigning the vehicle powertrain without compromising performance, safety, or consumer acceptability. During the three-year program, EcoCAR teams follow a real-world Vehicle Development Process (VDP) modeled after GM's own VDP. The EcoCAR 2 VDP serves as a roadmap for the engineering process of designing, building and refining advanced technology vehicles.
Technical Paper

Energy-Efficient and Context-Aware Computing in Software-Defined Vehicles for Advanced Driver Assistance Systems (ADAS)

2024-04-09
2024-01-2051
The rise of Software-Defined Vehicles (SDV) has rapidly advanced the development of Advanced Driver Assistance Systems (ADAS), Autonomous Vehicle (AV), and Battery Electric Vehicle (BEV) technology. While AVs need power to compute data from perception to controls, BEVs need the efficiency to optimize their electric driving range and stand out compared to traditional Internal Combustion Engine (ICE) vehicles. AVs possess certain shortcomings in the current world, but SAE Level 2+ (L2+) Automated Vehicles are the focus of all major Original Equipment Manufacturers (OEMs). The most common form of an SDV today is the amalgamation of AV and BEV technology on the same platform which is prominently available in most OEM’s lineups. As the compute and sensing architectures for L2+ automated vehicles lean towards a computationally expensive centralized design, it may hamper the most important purchasing factor of a BEV, the electric driving range.
Technical Paper

Enhanced Low-Order Model with Radiation for Total Temperature Probe Analysis and Design

2017-09-19
2017-01-2047
Analysis and design of total temperature probes for accurate measurements in hot, high-speed flows remains a topic of great interest in aerospace propulsion and a number of other engineering areas. Despite an extensive prior literature on the subject, prediction of error sources from convection, conduction and radiation is still an area of great concern. For hot-flow conditions, the probe is normally mounted in a cooled support, leading to substantial axial conduction along the length of the probe. Also, radiation plays a very important role in most hot, high-speed conditions. One can apply detailed computational methods for simultaneous convection, conduction and radiation heat transfer, but such approaches are not suitable for rapid, routine analysis and design studies. So, there is still a place for low-order approximate methods, and that is the subject of this paper.
Technical Paper

Evaluating Simulation Driver Model Performance Using Dynamometer Test Criteria

2022-03-29
2022-01-0530
The influence of driver modeling and drive cycle target speed trace modification on vehicle dynamics within energy consumption simulations is studied. EPA dynamometer speed error criteria and the SAE J2951 Drive Quality Evaluation for Chassis Dynamometer Testing standard are applied to simulation outputs as proposed components of simulation validation, providing guidelines for acceptable vehicle speed outputs and allowing comparison of simulation results to reported EPA dynamometer test statistics. The combined effect of driver model tuning and drive cycle interpolation methods is investigated for the UDDS, HwFET and US06 drive cycles, with EPA-specified linearly interpolated speed trace and a PI controller driver as a baseline result.
Journal Article

Finite Element Modeling of Tire Transient Characteristics in Dynamic Maneuvers

2014-04-01
2014-01-0858
Studying the kinetic and kinematics of the rim-tire combination is very important in full vehicle simulations, as well as for the tire design process. Tire maneuvers are either quasi-static, such as steady-state rolling, or dynamic, such as traction and braking. The rolling of the tire over obstacles and potholes and, more generally, over uneven roads are other examples of tire dynamic maneuvers. In the latter case, tire dynamic models are used for durability assessment of the vehicle chassis, and should be studied using high fidelity simulation models. In this study, a three-dimensional finite element model (FEM) has been developed using the commercial software package ABAQUS. The purpose of this study is to investigate the tire dynamic behavior in multiple case studies in which the transient characteristics are highly involved.
Technical Paper

Frictional Behavior of Automotive Interior Polymeric Material Pairs

1997-05-20
972056
As automotive manufacturers continue to increase their use of thermoplastics for interior components (due to cost, weight, …), the potential for frictionally incompatible materials contacting each other, resulting in squeaks and rattles, will also increase. This will go counter to the increased customer demand for quieter interiors. To address this situation, Ford's Advanced Vehicle Technology Squeak and Rattle Prevention Engineering Department and Virginia Tech have developed a tester that can measure friction as a function of relative sliding velocity during frictional instabilities such as stick slip. The Ford/VT team is developing a polymeric material pairing database that will be used as a guide for current and future designs to eliminate potential squeak concerns. Based upon the database, along with a physical property analysis of the various plastic (viscoelastic) materials used in the interior, an analytical model will be developed as a tool to predict frictional behavior.
Technical Paper

Fuel Permeation Study on Various Seal Materials

2000-03-06
2000-01-1099
The advent of low emission regulations on fuel systems has made conventional sealing materials such as acry-lonitrile butadiene rubber (NBR) unfit for sealing most fuel systems. Therefore, it is imperative to look beyond conventional rubbers and towards more exotic materials to seal such applications. In this study, the permeation characteristics and the change in physical properties of several elastomeric materials (NBR, hydrogenated NBR (HNBR), and fluorocarbon elastomers (FKM)) as well as various poly(tetrafluoroethylene) (PTFE) composites were evaluated with four different fuel mixtures. The sealing materials were tested using vaporimeter cups. The results are discussed as a function of the materials' nature, composition, and filler content.
Technical Paper

Hybrid Architecture Selection to Reduce Emissions and Petroleum Energy Consumption

2012-04-16
2012-01-1195
The Hybrid Electric Vehicle Team of Virginia Tech (HEVT) is participating in the 2012 - 2014 EcoCAR 2: Plugging in to the Future Advanced Vehicle Technology Competition series organized by Argonne National Lab (ANL), and sponsored by General Motors Corporation (GM), and the U.S. Department of Energy (DOE). The goals of the competition are to reduce well-to-wheel (WTW) petroleum energy consumption, WTW greenhouse gas and criteria emissions while maintaining vehicle performance, consumer acceptability and safety. Following the EcoCAR 2 Vehicle Development Process (VDP), HEVT will design, build, and refine an advanced technology vehicle over the course of the three year competition using a 2013 Chevrolet Malibu donated by GM as a base vehicle. In year 1 of the competition, HEVT has designed a powertrain to meet and exceed the goals of the competition.
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