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Technical Paper

A Look-Ahead Model Predictive Optimal Control Strategy of a Waste Heat Recovery-Organic Rankine Cycle for Automotive Application

2019-04-02
2019-01-1130
The Organic Rankine Cycle (ORC) has proven to be a promising technology for Waste Heat Recovery (WHR) systems in heavy duty diesel engine applications. However, due to the highly transient heat source, controlling the working fluid flow through the ORC system is a challenge for real time application. With advanced knowledge of the heat source dynamics, there is potential to enhance power optimization from the WHR system through predictive optimal control. This paper proposes a look-ahead control strategy to explore the potential of increased power recovery from a simulated WHR system. In the look-ahead control, the future vehicle speed is predicted utilizing road topography and V2V connectivity. The forecasted vehicle speed is utilized to predict the engine speed and torque, which facilitates estimation of the engine exhaust conditions used in the ORC control model.
Technical Paper

A Method for Simultaneous State of Charge, Maximum Capacity and Resistance Estimation of a Li-Ion Cell Based on Equivalent Circuit Model

2020-04-14
2020-01-1182
Accurate estimation of the State of Charge (SOC), maximum capacity (Qmax) and internal resistance (R0) are essential for efficient battery monitoring, which is an important part of the battery management system. SOC provides information regarding the instantaneous status of the battery system, while Qmax is a key indicator of the long-term State of Health (SOH) of the cell, which represents the abilities of a battery to store energy and retain charge over extended periods. In addition, the internal resistance is also required to predict the peak available power. Traditional methods use complex models and look-up tables that have high computation requirements and are thus unsuitable for online applications. In this paper, we propose a simple method for simultaneous SOC, Qmax and internal resistance estimation based on a second-order equivalent circuit model (ECM).
Technical Paper

An Evaluation of the Fuel Economy Benefits of a Driver Assistive Truck Platooning Prototype Using Simulation

2016-04-05
2016-01-0167
The fuel efficiency improvement of a prototype Driver-Assistive-Truck-Platooning (DATP) system was evaluated using Computational Fluid Dynamics (CFD). The DATP system uses a combination of radar and GPS, integrated active safety systems, and V2V communications to enable regulation of the longitudinal distance between pairs of trucks without acceleration input from the driver in the following truck(s). The V2V linking of active safety systems and synchronized braking promotes increased safety of close following trucks while improving their fuel economy. Vehicle configuration, speed, and separation distance are considered. The objectives of the CFD analysis are to optimize the target separation distance and to determine the overall drag reduction of the platoon. This reduction directly results in fuel economy gains for all cooperating vehicles.
Technical Paper

An Integrated CFD and Truck Simulation for 4 Vehicle Platoons

2018-04-03
2018-01-0797
A Computational Fluid Dynamics (CFD) study was conducted on four-vehicle platoons, and the aerodynamic data is then coupled with a high-fidelity truck simulation software (TruckSim) to determine fuel efficiency. Previous studies typically have focused on identical two vehicle platoons, whereas this study accounted for more complex platoon configurations. Heavy duty vehicles (HDVs), both military and commercial, make up a significant percentage of fuel consumption. This study aimed to quantify fuel savings of a platoon consisting of dissimilar trucks and trailers, thus reducing vehicle operational cost. The vehicle platoon featured two M915 trucks and two Peterbilt 579 trucks with dissimilar trailer configurations. An unloaded flatbed trailer, a centered 20 ft shipping container, two 20 ft shipping containers, and a 53 ft box trailer configurations were utilized.
Technical Paper

Analysis of Energy Recovery System of Formula One Cars

2021-04-06
2021-01-0368
This study analyzes the performance of the Energy Recovery System (ERS) of a Formula One car (F1) based on the qualification performance of 19 drivers for the first calendar race of the 2019 FIA Formula One World Championship®. In this study, the race circuit analysed was split into different sectors to examine the energy transfer between the Motor Generator Unit-Kinetic (MGU-K) and the Energy Storage (ES) systems. Positive Kinetic Energy (PKE) concept was used for estimating the energy deployment potential of the ERS along with numerical simulations for estimating the energy recovering potential. This investigation highlights the strategies used by different drivers and the effect of driver to driver variation on their ERS performance during qualification. The methodology demonstrated in this study is able to identify the correlation between the unique driving style of individual drivers and the ERS strategies used by the teams for maximizing the performance of their car.
Technical Paper

Analysis of Fuel Cell/Battery– Capacitor Hybrid Sources Used for Pulsed Load Applications

2002-10-29
2002-01-3219
This paper presents theoretical and experimental analyses used to evaluate the behavior of a capacitor-based hybrid source while supplying a pulsed current load. A PEM fuel cell and a variety of battery types were tested in the laboratory for their capability to supply a pulsed load. The capacitors used during testing were found to be effective in reducing the fuel cell/battery current. Experimental test results show that using low-ESR capacitors can reduce voltage deviations. Test results also show that a capacitor-based hybrid is a promising power source for supplying a pulsed current load.
Technical Paper

Comparing the Performance of Different Heavy Duty Platooning Control Strategies

2023-04-11
2023-01-0895
Platooning is a promising technology which can mitigate greenhouse gas impacts and reduce transportation energy consumption. Platooning is a coordinated driving strategy where trucks align themselves in order to realize aerodynamic benefits to reduce required motive force. The aerodynamic benefit is seen as either a “pull” effect experienced by the following vehicles or a “push” effect experienced by the leader. The energy savings magnitude increases nonlinearly as headway (following distance) is reduced [1]. In efforts to maximize energy savings, cooperative adaptive cruise control (CACC) is utilized to maintain relatively short headways. However, when platooning is attempted in the real world, small transient accelerations caused by imperfect control result in observed energy savings being less than expected values. This study analyzes the performance of a recently developed nonlinear model predictive control (NMPC) platooning strategy over challenging terrain.
Journal Article

Design of a Calorimeter for Measurement of Heat Generation Rate of Lithium Ion Battery Using Thermoelectric Device

2017-03-28
2017-01-1213
Analysis of thermal behavior of Lithium ion battery is one of crucial issues to ensure a safe and durable operation. Temperature is the physical quantity that is widely used for analysis, but limited for accurate investigations of behavior of heat generation of battery because of sensitivities affected by heat transfer in experiments. Calorimeter available commercially is widely used to measure the heat generation of battery, but does not follow required dynamics because of a relatively large thermal time constant given by cavity and a limited heat transfer capability. In this paper, we proposed a highly dynamic calorimeter that was constructed using two thermoelectric devices (TEMs). For the design of the calorimeter and its calibration, a printed circuit board (PCB) with the same size as the battery was used as a dummy load to generate controlled heat.
Technical Paper

Experimentally Establishing Ideal Platooning Performance as a Metric for Real-World Platooning Assessment

2022-03-29
2022-01-0069
Platooning heavy-duty trucks decreases aerodynamic drag for following trucks, reducing energy consumption, and increasing both range and mileage. Previous platooning experimentation has demonstrated fuel economy benefits in two-, three-, and four-truck configurations. However, exogenous variables disturb the ability of these platoons to maintain the desired formation, causing an accordion effect within the platoon and reducing energy benefits via acceleration/deceleration events. This phenomenon is increasingly exacerbated as platoon size and road grade variations increase. The current work assesses how platoon size, road curvature, and road grade influence platoon energy efficiency. Fuel consumption rate is experimentally quantified for four heterogeneous Class 8 vehicles operating in standalone (baseline), two-, and four-truck platooning configurations to assess fuel consumption changes while driving through diverse road conditions.
Technical Paper

Impact of Lateral Alignment on the Energy Savings of a Truck Platoon

2020-04-14
2020-01-0594
A truck platooning system was tested using two heavy-duty tractor-trailer trucks on a closed test track to investigate the sensitivity of intentional lateral offsets over a range of intervehicle spacings. The fuel consumption for both trucks in the platoon was measured using the SAE J1321 gravimetric procedure while travelling at 65 mph and loaded to a gross weight of 65,000 lb. In addition, the SAE J1939 instantaneous fuel rate was calibrated against the gravimetric measurements and used as proxy for additional analyses. The testing campaign demonstrated the effects of intervehicle gaps, following-vehicle longitudinal control, and manual lateral control. The new results are compared to previous truck-platooning studies to reinforce the value of the new information and demonstrate similarity to past trends. Fuel savings for the following vehicle was observed to exceed 10% at closer following distances.
Technical Paper

Modeling Double-layer Capacitors Using AC Impedance Measurements

1999-08-02
1999-01-2540
AC impedance measurements have been taken for five different double-layer capacitors (DLCs) operating at different DC bias levels. Using these measurements, circuit parameters for different DLC equivalent circuits have been determined. The effect of DC bias on the circuit parameters has been investigated. Variations in manufacturing were also examined. Equivalent circuit parameters were calculated for a small group of 50F DLCs and then compared. The equivalent circuit parameters varied about 10% over the sample set.
Technical Paper

New Metrics for Quantifying the Energy Efficiency of Platoons in the Presence of Disturbances

2022-03-29
2022-01-0526
Due to aerodynamic drag reduction, vehicles may have significant energy savings while platooning in close succession. However, when circumstances force active deceleration to maintain the platoon, such as during vehicle cut-ins or grade changes, the aerodynamic efficiency benefits may be undermined by losses in kinetic energy. In this work, a theoretical relationship is derived to correlate the amount of active deceleration a vehicle experiences with energy efficiency. The derived relationship is leveraged to analyze platooning data from the last vehicle in a class 8 vehicle platoon. The data include both two- and four-truck platoons operating under nine different truck-to-truck gap control strategies. Using J1939 CAN data and GPS-estimated grade profiles, off-throttle data were isolated and longitudinal acceleration is estimated as a function of grade using Kalman filtering.
Technical Paper

Progressive Weight Mechanism for Baja SAE Traction Events

2006-12-05
2006-01-3625
A feature of Baja SAE, and other off-road racing series, is a dynamic traction event. Usually some sort of pull-test device is towed in this event, and design of this device has a controlling influence on the performance capability of each vehicle in the field. Pull-test devices are usually designed to be progressive so that starting is easy, but the pulled load gets higher the further the tow proceeds. Pull-test devices must also be mechanically designed to suit the efficient operation of the traction event (hitching and resetting). This paper develops the operating and design theory of a new pull-test device, the log pull.
Technical Paper

Quantifying the Energy Impact of Autonomous Platooning-Imposed Longitudinal Dynamics

2023-04-11
2023-01-0896
Platooning has produced significant energy savings for vehicles in a controlled environment. However, the impact of real-world disturbances, such as grade and interactions with passenger vehicles, has not been sufficiently characterized. Follower vehicles in a platoon operate with both different aerodynamic drag and different velocity traces than while driving alone. While aerodynamic drag reduction usually dominates the change in energy consumption for platooning vehicles, the dynamics imposed on the follow vehicle by the lead vehicle and exogenous disturbances impacting the platoon can negate aerodynamic energy savings. In this paper, a methodology is proposed to link the change in longitudinal platooning dynamics with the energy consumption of a platoon follower in real time. This is accomplished by subtracting a predicted acceleration from measured longitudinal acceleration.
Technical Paper

Thermal Characterization of Lithium-Ion Batteries under Varying Operating Conditions

2024-04-09
2024-01-2667
Despite the widespread adoption of lithium-ion batteries in various applications such as energy storage, concerns related to thermal management have been persisting, primarily due to the heat generated during their operation and the associated adverse effects on its efficiency, safety, and lifetime. Hence, the thermal characterization of lithium-ion batteries is essential for optimizing the layout of the battery cells for a pack design and the corresponding thermal management system. This study focuses on an experimental investigation of heat generation of Li-ion batteries under different operating conditions, including charge-discharge rates, ambient temperatures, states of charge, and compressive pressure. The experiments were conducted using a custom-designed multifunctional calorimeter, enabling precise measurement of the heat generation rate of the battery and the entropy coefficient. The measured results have shown a good match with the calculated heat generation rate.
Technical Paper

Using Demanded Power and RDE Aggressiveness Metrics to Analyze the Impact of CACC Aggressiveness on Heavy Duty Platooning Power Consumption

2021-04-06
2021-01-0069
Presently, a main mobility sector objective is to reduce its impact on the global greenhouse gas emissions. While there are many techniques being explored, a promising approach to improve fuel economy is to reduce the required energy by using slipstream effects. This study analyzes the demanded engine power and mechanical energy used by heavy-duty trucks during platooning and non-platooning operation to determine the aerodynamic benefits of the slipstream. A series of platooning tests utilizing class 8 semi-trucks platooning via Cooperative Adaptive Cruise Control (CACC) are performed. Comparing the demanded engine power and mechanical energy used reveals the benefits of platooning on the aerodynamic drag while disregarding any potential negative side effects on the engine. However, energy savings were lower than expected in some cases.
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