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Performance testing and evaluation always plays an important role in the developmental process of a vehicle, which also applies to autonomous vehicles. The complex nature of an autonomous vehicle from architecture to functionality demands even more quality-and-quantity controlled testing and evaluation than ever before. Most of the existing testing methodologies are task-or-scenario based and can only support single or partial functional testing. These approaches may be helpful at the initial stage of autonomous vehicle development. However, as the integrated autonomous system gets mature, these approaches fall short of supporting comprehensive performance evaluation. This paper proposes a novel hierarchical and systematic testing and evaluation approach to bridge the above-mentioned gap.

The accuracy of tire forces directly affects the vehicle dynamics model precision and determines the ability of the model to develop the simulation platform or design the control strategy. In the high slip angle, due to the complex interactions at tire-road interfaces, the forces generated by the tires are high nonlinearity and uncertainty, which pose issues in calculating tire force accurately. This paper presents a hybrid physical and data-driven tire force calculation framework, which can satisfy the high nonlinearity and uncertainty condition, improve the model accuracy and effectively leverage prior knowledge of physical laws. The parameter identification for the physical tire model and the data-based compensation for the unknown errors between the physical tire model and actual tire force data are contained in this framework. First, the parameters in the selected combined-slip Burckhardt tire model are identified by the nonlinear least square method with tire test data.

The conventional radar modeling methods for automotive applications were either function-based or physics-based. The former approach was mainly abstracted as a solution of the intersection between geometric representations of radar beam and targets, while the latter one took radar detection mechanism into consideration by means of “ray tracing”. Although they each has its unique advantages, they were often unrealistic or time-consuming to meet actual simulation requirements. This paper presents a combined geometric and physical modeling method on millimeter-wave radar systems for Frequency Modulated Continuous Wave (FMCW) modulation format under a 3D simulation environment. With the geometric approach, a link between the virtual radar and 3D environment is established. With the physical approach, on the other hand, the ideal target detection and measurement are contaminated with noise and clutters aimed to produce the signals as close to the real ones as possible.

With the development of intelligent and electric vehicles, higher requirements are put forward for the active braking and regenerative braking ability of the braking system. The traditional braking system equipped with vacuum booster has difficulty meeting the demand, therefore it has gradually been replaced by the integrated braking system. In this paper, a novel Integrated Braking System (IBS) is presented, which mainly contains a pedal feel simulator, a permanent magnet synchronous motor (PMSM), a series of transmission mechanisms, and the hydraulic control unit. As an integrative system of mechanics-electronics-hydraulics, the IBS has complex nonlinear characteristics, which challenge the accurate pressure control. Furthermore, it is a completely decoupled braking system, the pedal force doesn’t participate in pressure-building, so it is necessary to precisely identify driver’s braking intention.

The Electronic Stability Program (ESP), as a key actuator of traditional automobile braking system, plays an important role in the development of intelligent vehicles by accurately controlling the pressure of wheels. However, the ESP is a highly nonlinear controlled object due to the changing of the working temperature, humidity, and hydraulic load. In this paper, an accurate pressure control strategy of single wheel during active braking of ESP is proposed, which doesn’t rely on the specific parameters of the hydraulic system and ESP. First, the structure and working principle of ESP have been introduced. Then, we discuss the possibility of Pulse Width Modulation (PWM) control based on the mathematical model of the high-speed switching valve. Subsequently, the pressure building characteristics of the inlet and outlet valves are analyzed by the hardware in the Loop (HiL) experimental platform.

This paper presents an integrated method for rapid modeling, simulation and virtual evaluation of the interface pressure between driver human body and seat. For simulation of the body-seat interaction and for calculation of the interface pressure, besides body dimensions and material characteristics an important aspect is the posture and position of the driver body with respect to seat. In addition, to ensure accommodation of the results to the target population usually several individuals are simulated, whose body anthropometries cover the scope of the whole population. The multivariate distribution of the body anthropometry and the sampling techniques are usually adopted to generate the individuals and to predict the detailed body dimensions. In biomechanical modeling of human body and seat, the correct element type, the rational settings of the contacts between different parts, the correct exertion of the loads to the calculation field, etc., are also crucial.

The slip ratio of vehicle driving wheels is easily beyond a reasonable range in the complex and changeable driving conditions. In order to achieve the adaptive acceleration slip regulation of four-wheel driving (4WD) vehicle, a fuzzy control strategy of Automatic Drive Train Management (ADM) system based on road situation identification was proposed in this paper. Firstly, the influence on the control strategy of ADM system was analyzed from two aspects, which included the different road adhesion coefficients and the vehicle’s ramp driving state. In the meantime several quantitative expressions of relevant control parameters were derived. Secondly, the fuzzy logic control algorithm was adopted to design a road situation identification subsystem and a ramp driving state identification subsystem respectively. The former was based on the μ-S curve model, and the latter was based on the vehicle driving equilibrium equation.

In order to solve the coupling problems between braking safety, economical efficiency of braking and the comfort of drivers, a braking control strategy based on Electronically Controlled Braking System (EBS) and intelligent network technology under non-emergency braking conditions is proposed. The controller utilizes the intelligent network technology’s characteristics of the workshop communication to obtain the driving environment information of the current vehicle firstly, and then calculate the optimal braking deceleration of the vehicle based on optimal control method. The strategy will distribute the braking force according to the ideal braking force distribution condition based on the EBS according to the braking deceleration; the braking force will be converted to braking pressure according to brake characteristics. Computer co-simulations of the proposed strategy are performed, the strategy is verified under different initial speeds.

The purpose of this study is to investigate the possibility of acetone-butanol-ethanol (ABE) blended with diesel without further component recovery which has high costs blocking the industrial-scale production of bio-butanol. The combustion characteristics of ABE and diesel blends were studied in a constant volume chamber. In this study, 50% and 80% vol. ABE (without water) were mixed with diesel and the vol. % of acetone, butanol and ethanol were kept at 30%, 60% and 10% respectively. The in-cylinder pressure was recorded using a pressure transducer and the time-resolved natural luminosity was captured by high speed imaging. Combustion visualization using laser diagnostics would provide crucial fundamental information of the fuel's combustion characteristics. With the different percentage of the ABE blended in the diesel, the soot oxidation, the ignition delay and the soot lift-off length were studied in this work.

A general principle scheme of IEHB (Integrated Electro-Hydraulic Brake system) is proposed, and the working principle of the system is simply introduced in this paper. Considering the structure characteristics of the hydraulic control unit of the system, a kind of time-sharing control strategy is adopted to realize the purpose of independent and precise hydraulic pressure regulation of each wheel brake cylinder in various brake conditions of a vehicle. Because of the strong nonlinear and time varying characteristics of the dynamic brake pressure regulation processes of IEHB, its comprehensive brake performance is mainly affected by temperature, humidity, load change, the structure and control parameters of IEHB, and so on.

A novel non-destroy repeatable-use impact theory based total cylinder sampling system has been established. This system is mainly composed of a knocking body and a sampling valve. The knocking body impacts the sampling valve with certain velocity resulting in huge force to open the sampling valve and most of the in-cylinder gas has been dumped to one sampling bag for after-treatment. The feasibility and sampling response characteristics of this impact theory based total cylinder sampling system were investigated by engine bench testing. Within 0 to 35°CA ATDC (Crank Angle After Top Dead Center) sample timing 50 percent to 80 percent of in-cylinder mass would be sampled, which was a little less compared with the traditional system. The half decay period of pressure drop was 10 to 20 degrees crank angle within 0 to 60°CA ATDC sample timing, which was about 2-3 times of the traditional system.

The basic theory of statistical energy analysis (SEA) is introduced, a commercial heavy duty truck cab is divided into 35 subsystems applying SEA method, and a three dimensional SEA model of the commercial heavy duty truck cab is created. Three basic parameters including modal density, damping loss factor and coupling loss factor are calculated with analytical and experimental methods. The modal density of the regular wall plate of the cab is calculated with traditional formula. The damping loss factors of the regular and complicated plates are obtained using analytical method and steady energy stream method. Meanwhile, the coupling loss factors of structure-structure, structure-sound cavity, and cavity-cavity are also calculated. Four kinds of excitations are in the SEA model, including sound radiation excitation of engine, engine mount vibration excitation, road excitation and wind excitation.

As bottom layer actuator for the AEB system, the active brake system and the brake force control of tractor-semitrailer have been the hot topics recently. In this paper, a set of active pneumatic brake system was designed based on the traditional brake system of tractor-semitrailer, which can realize the active brake of the vehicle under necessary conditions. Then, a precise mathematical model of the active pneumatic brake system was built by referring the flow characteristics of the solenoid valve, and some tests were implemented to verify the accuracy and validity of the active brake system model. Based on the model, an active pneumatic brake pressure control strategy combining the feedforward and feedback controlling modes was designed. By generating the PWM control signal, it can precisely control the desired wheel cylinder brake pressure of the active brake system. Finally, the brake pressure control strategy was validated both by simulation tests and bench tests.

It is generally considered that the material properties of foam are the most important factors in vehicle seat, which affect the human-seat interface pressure. Therefore, only the role of foam is usually considered when the finite element method is used to simulate the human-seat interface pressure. In this paper, the mechanical properties and the modeling method of commonly used seat cover material were studied. The models of the seat with and without cover were established respectively according to the real-vehicle seat geometric data, and the human-seat interface pressure was simulated after the seat and human model consisting of bones, soft tissue and skin were assembled. The simulation result was compared with the actual measurement results from test, which verified the accuracy of the simulation and the role of seat cover in the human-seat interface pressure simulation.

The underbody diffusers are used widely in race cars to improve the flow field structure at the bottom of the car and provide enough downforce. In recent years, passenger cars have begun to use bottom diffuser to improve aerodynamic characteristics, so as to reduce drag and increase downforce. In this paper, the aerodynamic characteristics of the bus with different underbody diffuser angles and channel numbers are studied by numerical simulation analysis. Firstly, the aerodynamics of the bus under different diffuser inlet and outlet angles are studied, and then an optimal inlet and outlet angle is determined based on the simulation results. Then, using this angle as a constant, the 2, 3, and 4 channel numbers were chosen as the diffuser channel variables to study the influence of the multiple-channel diffusers on the aerodynamic drag of the vehicle.

In this research, the interior noise of a passenger car was measured, and the sound quality metrics including sound pressure level, loudness, sharpness, and roughness were calculated. An artificial neural network was designed to successfully apply on automotive interior noise as well as numerous different fields of technology which aim to overcome difficulties of experimentations and save cost, time and workforce. Sound pressure level, loudness, sharpness, and roughness were estimated by using the artificial neural network designed by using the experiment values. The predicted values and experiment results are compared. The comparison results show that the realized artificial intelligence model is an appropriate model to estimate the sound quality of the automotive interior noise. The reliability value is calculated as 0.9995 by using statistical analysis.

In this paper, a shock absorber physical model is developed. Firstly, a rebound valve model which is based on its structure parameters is built through using the large deflection theory. The von Karman equations are introduced to discover the physical relationships between the load and the deflection of valve discs. An analytical solution of the von Karman equations is then deducted via perturbation method. Secondly, the flow equations and the pressure equations of the shock absorber operating are investigated. The relationship between fluid flow rate and pressure drop of rebound valve is analyzed based on the analytical solution of valve discs deflection. Thirdly, an inter-iterative process of flow rate and pressure drop is employed in order to adequately consider the influence of fluid flow on damping force. Finally, the physical model is validated by comparing the experimental data with the simulation output.

The Electro-Mechanical Brake Booster (Ebooster) is a critical component of the novel brake system for electric intelligent vehicles. It is independent of engine vacuum source, provides powerful active brake performance and can be combined with electric regenerative braking. In this paper, a brake control algorithm for hydraulic brake system equipped with an Ebooster is proposed. First, the configuration of the Ebooster is introduced and the system model including the permanent magnet synchronous motor (PMSM) and hydraulic brake system is established by Matlab/Simulink. Second, a Four-closed-loop algorithm is introduced for accurate active brake pressure control. Finally, according to the requirement of different brake force, series of simulations are carried out under active braking condition. The results show that the control algorithm introduced in this paper can ensure the brake hydraulic pressure tracking a target value precisely and show a good control performance.

The Electro-Mechanical Brake Booster system (EMBB) is a kind of novel braking booster system, which integrates active braking, regenerative braking, and other functions. It usually composes of a servo motor and the transmission mechanism. EMBB can greatly meet the development needs of vehicle intelligentization and electrification. During active braking, EMBB is required to respond quickly to the braking request and track the target pressure accurately. However, due to the highly nonlinearity of the hydraulic system and EMBB, traditional control algorithms especially for PID algorithm do not work well for pressure control. And a large amount of calibration work is required when applying PID algorithms to pressure control in engineering.

Based on the research and analysis of the current brake systems, this paper presents a novel electro-hydraulic brake system, which can better meet the functional requirements. The system mainly contains a master cylinder, two brake hydraulic cylinders and drive motors, two transmission mechanisms, thirteen solenoid valves, pedal force simulator, etc. Since the proposed brake system uses a dual motor along with two brake hydraulic cylinders, it has advantages in providing fast pressure response, flexible working modes, high precision and strong fault tolerance. In order to facilitate the study of pressure control algorithm for the proposed brake system, a mathematical model of the brake system is firstly established, then a multiplexed time-division pressure control algorithm is proposed to realize the simultaneous or partially simultaneous pressure control, which ensures the high precision and short response time.