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Technical Paper

Effects of Substrate and Phosphate Type on the Painted Corrosion Performance of Galvanneal Coated Sheet

1995-02-01
950379
Galvannealed sheet steel is gaining acceptance by automotive manufacturers due to its combination of properties and cost. Galvanneal can be produced by several processes including the most common method termed the “hot” line hot dip coating process, but also using “flux” line hot dip coating application. Similarly, several types of phosphate coatings: Zn, Zn-Ni, and Zn-Ni-Mn phosphates can be applied to these materials prior to painting to enhance paint adhesion and painted corrosion resistance. This manuscript reports the affects of commercial phosphate type and galvanneal type (based on production method and properties) on the corrosion performance of galvanneal. In addition, painted corrosion performance of galvanneal is compared to painted corrosion performance of electroplated zinc. The manuscript also describes the use of electrochemical methods as one alternative to conventional test methods resulting in substantial time savings.
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