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Nowadays computer simulation is an important tool to support new internal combustion engine projects, but still further studies are necessary for its use in fuel development. In order to study the influence of fuel properties on engine combustion and emission performance, a computer model was designed based on a Flex-Fuel engine geometric data. Model was validated with experimental tests done on an engine dynamometer. A simulation software was used to simulate the experimental conditions, by using Wiebe two zone combustion and Woschni heat transfer models. In-cylinder maximum pressure, IMEP and emission data were calculated for different gasoline-hydrous ethanol blends at 3875 rpm, 60 Nm and 105 Nm. Total hydrocarbons concentration was simulated comparing the experimental data of hydrocarbons added with unburned ethanol emission measured with a FTIR analyzer.

An experimental investigation was performed on an engine dynamometer to study in cylinder pressure curve and combustion parameters variability with ethanol addition. It was used a Flex-Fuel engine, 1.4 L, 4 cylinders, with a programmable engine control unit to optimize the calibration for different blends of Brazilian gasoline and hydrous ethanol. Engine was calibrated for maximum break torque limited by knocking. In-cylinder pressure was measured by using a pressure sensor installed on the spark plug and analyzed by a combustion data system. Combustion duration, mass fraction burned, indicated mean effective pressure (IMEP) and others were calculated based on in-cylinder pressure curve data. The combustion variability was analyzed from 300 recorded engine cycle for each operating condition. Results for some operating conditions indicated that ethanol addition can reduce combustion variability on a non linear pattern.