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Technical Paper

Aircraft Systems Qualification Test Definition by Structural Analysis Techniques

2022-10-05
2022-28-0081
Aircraft systems have a stringent requirement governed by the certifying authorities demanding that the system and components are qualified for all the applicable requirements. Conducting qualification tests on all the components in a system for all operational requirements, environmental loads, and the loads for uncertainties such as limit and ultimate cases would consume a significant time in the product design cycle. With improved computational power and with validated higher fidelity models, structural analysis is proving to be a way forward in reducing the product design cycle time. This paper discusses about the structural analysis driven qualification test definition aligning with modes of compliances defined by CS25 / FAR 25 with an objective to minimize and simplify the tests carried out as a step towards certification by analysis.
Journal Article

Best Practices in Establishing Business Case for Implementing Blockchain Solution in Aerospace

2022-03-08
2022-01-0002
The aircraft asset life cycle processes are rapidly being digitalized. Many novel technologies enabled processes of recording these electronic transactions are being emerged. One such technology for recording electronic transactions securely is Blockchain, defined as distributed ledger technologies which includes enterprise blockchain. Blockchain is not widely used in the aerospace industry due to lack of technical understanding and questions about its benefits. Assessment and establishment of business case for implementing blockchain based solution is needed. The aerospace industry is very conservative when it comes to technology adoption and hence it is difficult to change legacy processes. Additionally, the industry is very fragmented. The technology is advancing at a faster rate and applies across geographies under various regulatory oversight which makes blockchain based solution implementation challenging.
Technical Paper

Considerations for Requirements and Specifications of a Digital Thread in Aircraft Data Life Cycle Management

2024-03-05
2024-01-1946
The aircraft lifecycle involves thousands of transactions and an enormous amount of data being exchanged across the stakeholders in the aircraft ecosystem. This data pertains to various aircraft life cycle stages such as design, manufacturing, certification, operations, maintenance, and disposal of the aircraft. All participants in the aerospace ecosystem want to leverage the data to deliver insight and add value to their customers through existing and new services while protecting their own intellectual property. The exchange of data between stakeholders in the ecosystem is involved and growing exponentially. This necessitates the need for standards on data interoperability to support efficient maintenance, logistics, operations, and design improvements for both commercial and military aircraft ecosystems. A digital thread defines an approach and a system which connects the data flows and represents a holistic view of an asset data across its lifecycle.
Technical Paper

Development of a Robust Surface Ply for Pneumatic Deicers

2023-06-15
2023-01-1403
The purpose of this paper to is to review the methodology applied by Collins Aerospace to develop, test and qualify a more robust surface ply rubber compound that has demonstrable improvements in durability and performance at sub-freezing temperatures. Using in-service products as a reference, pneumatic deicers in use on regional turboprop applications were selected as a basis for operational characteristics and observed failure modes. Custom test campaigns were developed by Collins to comparatively evaluate key characteristics of the surface ply material including low temperature elasticity, erosion durability, and fluid susceptibility. Collins’ proprietary engineered rubber formulations were individually evaluated and built into fully functional test deicers for component level testing to DO-160G environmental exposure, comparative ice shed performance in Collins’ Icing Wind Tunnel and erosion in Collins’ Rain Erosion Silo.
Technical Paper

Icing Simulation Framework: A Predictive Approach from Nucleation to Runback

2023-06-15
2023-01-1460
This paper provides an overview of the state-of-art multiscale “Icing Simulation Framework” capability developed at Raytheon Technologies Research Center. Specifically, the application of this framework to simulate droplet runback and runback icing will be presented. In summary, this high-fidelity framework tracks the physical mechanisms associated with droplet dynamics, ice nucleation, growth and interaction with the environment (e.g. adhesion, crystal growth, evaporation, sublimation, etc.) across all relevant scales (including nucleation at <10-7m to ~10-6m of coating/environment interaction to 10-2m of the component) which allows a rigorous investigation of how different environmental (e.g. LWC, MVD, pressure, velocity and temperature) and substrate (e.g. coating molecular and macroscopic specifications) characteristics affect the icing behavior.
Technical Paper

Methodology for Performing Submodel Analysis for Random Vibration Problems using Modal Analysis Results

2022-05-26
2022-26-0012
The FE analysis of complex systems with lot of intricate features and fillets modeled in detail would result in a huge FE model size making it difficult to handle. Therefore, to reduce the computation time, defeaturing of such regions are carried out as a common practice and these critical stress concentration regions can be studied using submodeling approach later based on response superimposed from the global models. This method is widely practiced and is quite easy to implement for static and harmonic analysis problems. However, there is no well documented methodology exists for submodeling in the random vibration environment. In case of Random vibration analysis, the cut boundary displacements from Power Spectral Density (PSD) analysis would result in unrealistic stresses.
Technical Paper

Minimum Operational Performance Standards for Weather Radar Ice Crystal Detection Function

2023-06-15
2023-01-1433
The RTCA SC-230 committee began working on minimum operational performance standards (MOPS) for ice crystal detection using weather radar in 2018. The resulting MOPS document will be released in 2023. This paper presents the rationale, summarizes key requirements, and discusses means of validation for an ice crystal detection function incorporated in an airborne weather radar system.
Technical Paper

Operating the Navigation Database Server from Ground Station

2022-05-26
2022-26-0028
The main aim of operating the navigation database server from ground station (Web/cloud) is to operate a single navigation database server across all aircrafts and navigation database updates can be performed at one place. which will be effective and quick, thus no need to update the navigation database in each flight for every 28 days. UAM refers to a safe and efficient air transportation system that uses transformative new airborne technology, manned and unmanned, to move people and goods in a metropolitan area, operating the navigation data base server from ground station might be the first step towards including the FMS system in urban air mobility (UAM). the proposed system can run as standalone application and provides serveries to all aircrafts from single resource; thus, the system will provide services with low cost.
Research Report

Unsettled Topics Concerning Adopting Blockchain Technology in Aerospace

2020-10-30
EPR2020021
In the aerospace industry, competition is high and the need to ensure safety and security while managing costs is paramount. Furthermore, stakeholders—who gain the most by working together—do not necessarily trust each other. Now, mix that with changing enterprise technologies, management of historical records, and customized legacy systems. This issue touches all aspects of the aerospace industry, from frequent flyer miles to aircraft maintenance and drives tremendous inefficiency and cost. Technology that augments, rather than replaces, is needed to transform these complex systems into efficient, digital processes. Blockchain technology offers collaborative opportunities for solving some of the data problems that have long challenged the industry. This SAE EDGE™ Research Report by Rhonda D. Walthall examines how blockchain technology could impact the aerospace industry and addresses some of the unsettled concerns surrounding its implementation.
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