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This paper describes a study of ternary V2O5/WO3/TiO2 SCR catalysts coated on standard Celcor® and new highly porous cordierite substrates. At temperatures below 275°C, where NOx conversion is kinetically limited, high catalyst loadings are required to achieve high conversion efficiencies. In principle there are two ways to achieve high catalyst loadings: 1. On standard Celcor® substrates the washcoat thickness can be increased. 2. With new highly porous substrates a high amount of washcoat can be deposited in the walls. Various catalyst loadings varying from 120g/l to 540 g/l were washcoated on both standard Celcor® and new high porosity cordierite substrates with standard coating techniques. Simulated laboratory testing of these samples showed that high catalyst loadings improved both low temperature conversion efficiency and high temperature ammonia storage capacity and consequently increased the overall conversion efficiency.

China 6 (CN6) emission legislation for light duty vehicles was published in 2016, which introduced real driving emissions (RDE) requirements for new type-approval content. Nitrogen oxides (NOx) and particle number (PN) of RDE test are required to be monitored and reported from July 2020 in CN6a phase, fulfilled from July 2023 in CN6b phase. To meet the PN limitation of CN6 RDE, the optimized engine combustion and advanced emission control system like gasoline particle filter (GPF) are encouraged. Compared to traditional vehicle platform emission compliance which could be done in lab, much more vehicle development and validation efforts are expected on the open road for RDE compliance. High cost and complexity are expected to conduct a complete validation test matrix covering all the RDE critical boundary conditions on the open road.