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In some automotive electrical systems, it is advantageous to use power supplies and loads at two or more voltages. Often it is desirable to retain the single wire power architecture, with the car body providing the return circuit. A major difficulty in achieving this end is the matter of dealing with the possibility of a short circuit between feed wires at different voltages. It can be shown that source-side fuses cannot be relied upon to return the system to a safe state in all cases. Substantial effort was applied to this problem in the early years of the 21st century, but the results were less than completely satisfactory. Using entirely separate cable harnesses for each voltage, with physically separated routing, minimizes the risk of such a short occurring in the harness.

There is a limited amount of data currently available on the acceleration and braking performances of school buses. This paper analyzes the braking performance of various Type A and Type C school buses with hydraulic and air brakes. The effect of ABS and Non-ABS systems as well as driver experience is discussed. A comparison with passenger car braking performance is presented. The acceleration of a school bus is also presented. Evaluations of “normal” and “rapid” accelerations are presented for Type A and Type B buses. A comparison with commonly used acceleration values for various vehicles is presented.

Unintended acceleration events due to pedal misapplication have been shown to occur more frequently in older vs. younger drivers. While such occurrences are well documented, the nature of these movement errors is not well-characterized in common pedal error scenarios: namely, on-road, non-emergency stopping or slowing maneuvers. It is commonly assumed that drivers move in a ballistic or “direct hit” trajectory from the accelerator to the brake pedal. However, recent simulator studies show that drivers do not always move directly between pedals, with older drivers displaying more variable foot trajectories than younger drivers. Our study investigated pedal movement trajectories in older drivers ages 67.9 ± 5.2 years (7 males, 8 females) during on-road driving in response to variable traffic light conditions. Three different sedans and a pick-up truck were utilized.

Because the great majority of All-Terrain Vehicles (ATVs) use a solid rear axle for improved off-road mobility, these vehicles typically transition from understeer to oversteer with increased cornering severity in tests customarily used by automobile manufacturers to measure steady-state vehicle handling properties. An oversteer handling response is contrary to the accepted norm for on-road passenger vehicles and, for this reason, has drawn scrutiny from numerous researchers. In this paper, an evaluation of ATV handling is presented in which 10 participants operated an ATV that was configured to have two different steady-state cornering characteristics. One configuration produced an approximately linear understeer response (labeled US) and the other configuration transitioned from understeer to oversteer (labeled US-OS) with increasing lateral acceleration in constant-radius turn tests conducted on a skid pad.

Blunt impacts to the back of the torso can occur in vehicle crashes due to interaction with unrestrained occupants, or cargo in frontal crashes, or intrusion in rear crashes, for example. Six pendulum tests were conducted on the back of an instrumented 50th percentile male Hybrid III ATD (Anthropomorphic Test Device) to determine kinematic and biomechanical responses. The impact locations were centered with the top of a 15-cm diameter impactor at the T1 or at T6 level of the thoracic spine. The impact speed varied from 16 to 24 km/h. Two 24 km/h tests were conducted at the T1 level and showed repeatability of setup and ATD responses. The 16 and 24 km/h tests at T1 and T6 were compared. Results indicated greater head rotation, neck extension moments and neck shear forces at T1 level impacts. For example, lower neck extension was 2.6 times and 3.8 times greater at T1 versus T6 impacts at 16 and 24 km/h, respectively.

Recently, side-by-side Recreational Off-Highway Vehicles (ROVs) have brought elements of the on-road vehicle occupant environment to the off-road trail-riding world. In general, ROV occupant protection during normal operation and in accident scenarios is provided predominately by a roll cage, seatbelts, contoured seats with seat backs, handholds, and other components. Typical occupant responses include both passive (inertial) and active (muscular) components. The objective of the current study was to evaluate and quantify these passive and active occupant responses during belted operation of an ROV on a closed course, as well as during 90-degree tip-over events. Passive occupant responses were evaluated using anthropomorphic test devices (ATDs) in 90-degree tip-overs simulated on a deceleration sled.

Spine degeneration can lower injury tolerance and influence injury outcomes in vehicle crashes. To date, limited information exists on the effect of age and sex on thoracic spine 3-dimensional geometry. The purpose of this study is to quantify thoracic spinal column and canal geometry using selected geometrical measurement from a large sample of CT scans. More than 33,488 scans were obtained from the International Center for Automotive Medicine database at the University of Michigan under Institutional Review Board approval (HUM00041441). The sample consisted of CT scans obtained from 31,537 adult and 1,951 pediatric patients between the ages of 0 to 99 years old. Each scan was processed semi-automatically using custom algorithms written in MATLAB (The Math Works, Natick, MA). Five geometrical measurements were collected including: 1) maximum spinal curvature depth (D), 2) T1-to-T12 vertical height (H), 3) Kyphosis Index (KI), 4) kyphosis angle, and 5) spinal canal radius.

The emergence of Plug-in hybrid electric vehicles (PHEVs) and electric vehicles (EVs) as a viable means of transportation has been coincident with the development of lithium-ion (Li-ion) battery technology and electronics. These developments have enabled the storage and use of large amounts of energy that were previously only possible with internal combustion engines. However, the safety aspects of using these large energy storage battery packs are a significant challenge to address. In addition, the rapid advances in electrode and electrolyte materials for Li-Ion batteries have made comparisons and ranking of safety parameters difficult because of the substantial variations in cell designs. In this work, we outline a method for quantifying the thermal safety aspects of Li-ion battery technologies using a Cone Calorimeter.

As micromobility devices (i.e., e-bikes, scooters, skateboards, etc.) continue to increase in popularity, there is a growing need to test these devices for varying purposes such as performance assessment, crash reconstruction, and design of new products. Although tests have been conducted across the industry for electric scooters (e-scooters), this paper describes a novel method for crash testing e-scooters with anthropomorphic test devices (ATDs) “riding” them, providing new sources for data collection and research. A sled fixture was designed utilizing a pneumatic crash rail to propel the scooters with an overhead gantry used for stabilization of the ATD until release just prior to impact. The designed test series included impacts with a 5.5-inch curb at varying incidence angles, a stationary vehicle, or a standing pedestrian ATD. Test parameter permutations included changing e-scooter tire sizes, impact speeds, and rider safety equipment.

Advanced Driver Assistive System (ADAS) technologies have been introduced as the automotive industry moves towards autonomous driving. One ADAS technology with the potential for substantial safety benefits is forward collision warning and mitigation (FCWM), which is designed to warn drivers of imminent front-end collisions, potentiate driver braking responses, and apply the vehicle's brakes autonomously. Although the proliferation of FCWM technologies can, in many ways, mitigate the necessity of a timely braking response by a driver in an emergency situation, how these systems affect a driver's overall ability to safely, efficiently, and comfortably operate a motor vehicle remains unclear. Exponent conducted a closed-course evaluation of drivers' reactions to an imminent forward collision event while driving an FCWM-equipped vehicle, either with or without a secondary task administered through a hands-free cell phone.

Seat strength has increased over the past four decades which includes a transition to dual recliners. There are seat collision performance issues with stiff ABTS and very strong seats in rear impacts with different occupant sizes, seating positions and physical conditions. In this study, eight rear sled tests were conducted in four series: 1) ABTS in a 56 km/h (35 mph) test with a 50th Hybrid III ATD at MGA, 2) dual-recliner ABTS and F-150 in a 56 km/h (35 mph) test with a 5th female Hybrid III ATD at Ford, 3) dual-recliner ABTS in a 48 km/h (30 mph) test with a 95th Hybrid III ATD leaning inboard at CAPE and 4) dual-recliner ABTS and Escape in 40 km/h (25 mph) in-position and out-of-position tests with a 50th Hybrid III ATD at Ford. The sled tests showed that single-recliner ABTS seats twist in severe rear impacts with the pivot side deformed more rearward than the stanchion side.

Interest in rear-seat occupant safety has increased in recent years. Information relevant to rear-seat occupant interior space and kinematics are needed to evaluate injury risks in real-world accidents. This study was conducted to first assess the effect of size and restraint conditions, including belt misuse, on second-row occupant kinematics and to then document key clearance measurements for an Anthropomorphic Test Device (ATD) seated in the second row in modern vehicles from model years 2015-2020. Twenty-two tests were performed with non-instrumented ATDs; three with a 5th percentile female Hybrid III, 10 tests with a 10-year-old Hybrid III, and 9 tests with a 6-year-old Hybrid III. Test conditions included two sled bucks (mid-size car and sport utility vehicle (SUV)), two test speeds (56 and 64 km/h), and various restraint configurations (properly restrained and improperly restrained configurations). Head and knee trajectories were assessed.

The average body weight of the US population has increased over time. This study investigates the effect of increasing weight on seat and occupant responses in 15-18 km/h and 42 km/h rear sled tests. The effect of initial occupant posture is also discussed. Seven tests were conducted with lap-shoulder belted ATDs (anthropometric test device) placed on older and modern driver seats. Four tests were conducted with a 50th percentile male Hybrid III, two with 95th percentile male Hybrid III and one with a BioRID. The ATDs were ballasted to represent a Class I or II obese occupant in three tests. The tests were matched by seat model and sled velocity. The effect of occupant weight was assessed in three matches. The results indicated an increase in seatback deflection with increasing occupant weight.

There are established federal requirements and industry standards for frontal crash testing of motor vehicles. Consistently applied methods support reliability, repeatability, and comparability of performance metrics between tests and platforms. However, real world collisions are rarely identical to standard test protocols. This study examined the effects of occupant anthropometry and passive restraint deployment timing on occupant kinematics and biomechanical loading in a moderate-severity (approximately 30 kph delta-V) offset frontal crash scenario. An offset, front-to-rear vehicle-to-vehicle crash test was performed, and the dynamics of the vehicle experiencing the frontal collision were replicated in a series of three sled tests. Crash test and sled test vehicle kinematics were comparable. A standard or reduced-weight 50th percentile male Hybrid III ATD (H3-50M) or a standard 5th percentile female Hybrid III ATD (H3-5F) was belted in the driver’s seating position.

In recent years, the discussion around the advent of highly automated vehicles has shifted from “if” to “when.” Commercially available vehicles already incorporate automated vehicle (AV) technologies of varying capability, and the eventual transition to fully automated systems, at least within certain predefined Operational Design Domains, is largely considered inevitable. While the full ramifications of this shift and the eventual depreciation of human driver control are still under intense debate, there is broad agreement on one issue -the advent of driverless systems will remove several constraints on the design of vehicle interior spaces, creating the opportunity for innovation. Even at this early stage, ambitious design concepts of purpose specific vehicles - mobile gyms, offices, bedrooms - have been proposed. More grounded designs, such as rotating passenger seats, have also been put forward.

Electric vehicles (EVs) and the development around them has been rapid in recent years. As the battery is the most essential component of an electric vehicle, a lot of research and analysis has been focused on ensuring safe and reliable performance of batteries. Considering the location, size, and operating conditions for EV batteries, they must be designed with an in-built safety infrastructure keeping in mind certain realistic scenarios such as fire exposure, mechanical vibration, collisions, over-charging, single cell failures, and others. In this paper, we discuss an overview of various EV battery failure mechanisms, present current safety and abuse testing methods and standards associated with such mechanisms and discuss the need for the development and implementation of additional testing standards to better characterize the safety performance of EV battery packs.

As the automated vehicle (AV) industry continues to progress, it is important to establish the level of operational safety of these vehicles prior to and throughout their deployment on public roads. The Institute of Automated Mobility (IAM) has previously proposed a set of operational safety assessment (OSA) metrics which can be used to quantify the operational safety of vehicles. The OSA metrics provide a starting point to consistently quantify performance, but a framework to interpret the metrics measurements is needed to objectively quantify the overall operational safety for a vehicle in a given scenario. This work aims to present an approach to applying a calculation of the safety envelope component of the OSA metrics to rear-world collisions for use in such an assessment. In this paper, the OSA methodology concept is introduced as a means for quantifying the operational safety of a vehicle.

Three years of data from the Large Truck Crash Causation Study (LTCCS) were analyzed to identify accidents involving heavy trucks (GVWR >10,000 lbs.). Risk of rollover and ejection was determined as well as belt usage rates. Risk of ejection was also analyzed based on rollover status and belt use. The Abbreviated Injury Scale (AIS) was used as an injury rating system for the involved vehicle occupants. These data were further analyzed to determine injury distribution based on factors such as crash type, ejection, and restraint system use. The maximum AIS score (MAIS) was analyzed and each body region (head, face, spine, thorax, abdomen, upper extremity, and lower extremity) was considered for an AIS score of three or greater (AIS 3+). The majority of heavy truck occupants in this study were belted (71%), only 2.5% of occupants were completely or partially ejected, and 28% experienced a rollover event.

While nearly 50 percent of occupants in side-impact collisions are in vehicles that experience a velocity change (delta-V) below 15.0 kph (9.3 mph), full scale crash testing research at these delta-Vs is limited. Understanding occupant kinematics in response to these types of side impacts can be important to the design of side-impact safety countermeasures, as well as for evaluating potential interactions with interior vehicle structures and/or with other occupants in the vehicle. In the current study, two full-scale crash tests were performed utilizing a late-model, mid-size sedan with disabled airbags. The test vehicle was impacted by a non-deformable moving barrier on the driver side at an impact speed of 10.0 kph (6.2 mph) in the first test and then on the passenger side at an impact speed of 21.6 kph (13.4 mph) in the second test, resulting in vehicle lateral delta-Vs of 6.1 kph (3.8 mph) and 14.0 kph (8.7 mph), respectively.

Low- to moderate-speed motor vehicle collisions are a common crash type and are sometimes associated with injury complaints. Understanding occupant motion (kinematics) in response to low- and moderate-speed motor vehicle collisions is important for evaluating occupant interactions with interior vehicle structures, including the restraint systems, with the ultimate goal of assessing injury potential. Furthermore, quantitative occupant kinematic data from full-scale crash testing of late-model passenger vehicles is limited for collisions at low- to moderate-speeds. The current study reports kinematic data from full-scale frontal and rear-end crash tests of late-model, mid-size sedans with delta-Vs ranging from 6.0 to 19.0 kph (3.7 to 11.8 mph) and 5.6 to 19.5 kph (3.5 to 12.1 mph), respectively. For each test vehicle, the motion of a Hybrid III 50th-percentile male anthropomorphic test device (ATD) restrained in the driver seat was recorded using high-speed onboard video.