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Significant efforts have been made in internal combustion engine development to meet the most restrictive emission regulations. Analysis of in-cylinder pressure-time history is one of the most powerful tools to address combustion chamber design and engine calibration. This analysis provides information about load, knock occurrence and intensity, combustion phasing, combustion duration, shape of heat release rate curve and mass fraction burned. Aiming at an efficient real-time monitoring of combustion and engine performance, a processing framework was proposed. The proposed framework seeks to balance parameters accuracy with computational cost. For this, the number of points used on each parameter calculation is reduced by splitting the processing into two paths of data detailing and partitioning. Also, to reduce additional expenses with supplementary hardware, thermodynamics methods were applied to use only the in-cylinder pressure data.

Renewable fuels have received more attention in the last few decades since the fuel demand is constantly increasing. In this scenario, fuels from vegetable oils are emerging as an interesting alternative. In this study, biodiesel produced from used cooking oil was studied. Several concentrations of biofuel were tested to evaluate their performance and combustion characteristics i.e. 7% (B07), 17% (B17), 27% (B27), 52% (B52), 77% (B77) and 100% by volume of Biodiesel (B100) on conventional diesel. Tests were conducted in a single cylinder four-stroke compression ignition engine. A 1-D computational model was built and compared to experimental results. The biodiesel concentration in the blends had influence on engine performance by increasing fuel consumption due to its reduced lower heating value. In addition, larger fractions of biodiesel on conventional diesel presented higher peak of heat release.

The ever increasing pressure for more efficient engines, with lower production cost and time has led to the development of advanced simulation tools. Likewise, the experimental development of combustion systems has benefited from computational tools while reducing the necessary experimental time. This paper describes the analysis of combustion performance of a Diesel engine normally used on generator sets. A detailed heat release analysis is performed through one-dimensional simulation software and experimental results, enabling a comprehensive description of combustion parameters of the engine through a simplified study. Brake and indicated values were obtained and analyzed to point out efficiency maps and show the effectiveness of the simulation tool in engine and combustion systems development.

Concerns about global warming, pollutant emissions and energy security have driven research towards cleaner and more environmentally friendly fuels. In the same way as ethanol, butanol is a promising biofuel but with different characteristics such as higher calorific value and lower latent heat of vaporization. It has similar properties to those of gasoline, which makes it a potential surrogate for this fossil fuel. Therefore, the present study proposes a comparison among four different fuels i.e. n-butanol, n-butanol and ethanol blend (B73E27), gasoline and ethanol blend (G73E27), and hydrous ethanol. A single cylinder naturally aspirated research engine with port fuel injection was employed. Engine performance was experimentally evaluated and combustion parameters were determined through reverse calculation based on acquired intake, exhaust and in-cylinder pressure on GT-Power.

The forecast scenarios regarding the environmental pollution raises a question whether the current vehicle emission certification is reliable enough to assure fleet agreement with the legal limits. Type approval tests have been performed on chassis dynamometer in order to evaluate the emission factors and fuel consumption for passenger cars. Standardized procedures such as the FTP-75 proposed in the United States (currently incorporated in the Brazilian legislation) and the Worldwide harmonized Light vehicles Test Cycle (WLTC), a transient driving cycle model designed by the European Union to overcome the shortcomings of the New European Driving Cycle (NEDC), are discussed in this paper. Both cycles were performed in a chassis dynamometer with a flex-fuel passenger car running on ethanol blend (E92W08). The driver, vehicle and fuel were kept constant so the comparison between the cycles would not be compromised.

Formula SAE racing engines must provide high output with maximum fuel efficiency despite the air restriction imposed by the rules. Throttle response and engine load control are very important due to the track characteristics with a few straights zones and many curves. In-cylinder pressure cyclic variations harm vehicle control and increase fuel consumption, due to the torque fluctuations. In order to reduce fuel consumption and improve vehicle drivability, engine calibration having the in-cylinder as a feedback parameter is an essential procedure and will be the focus of this paper. Test bench data with combustion analysis will be performed, using the COVIMEP as a combustion stability index. Tests were carried out on a motorcycle engine modified to run under the Formula SAE competition rules.

Intake tuning and ram effect are widely known methods to increase engine performance. This paper details the design, manufacturing and results of an intake system with active duct length variation for a CBR600RR 2008 engine, equipped with a restrictor downstream of throttle body, in accordance due to Formula SAE competition rules. The engine was discretized in Gamma Technologies' GT-Power software bundle, and with the aid of the computational tool Design of Experiments (DoE), the lengths and diameters of the inlet ducts and beyond the plenum volume were determined in order to increase the engine torque in the range of 6000 to 12000 RPM. After the dimensioning process, the assembly was modeled in CAD, analyzing the packaging requirements determined by the regulation and a better adaptation of the system to the prototype, and then fabricated, including the plenum, restrictor and intake manifold.

Several motorsport competitions impose restrictions on intake systems to limit maximum engine power. Since the restriction interferes with the efficiency of the intake system as a whole, it is necessary to study ways to minimize the negative effect of changes in engine performance. In practice, the regulation imposes restrictions to the inlet air which motivates the search for the minimum pressure loss in the restrictor while maintaining an equal volumetric efficiency between the cylinders. This way, it is necessary to tune the duct lengths and diameters, and plenum volume to obtain the maximum volumetric efficiency in the most required speeds. Formula SAE competition imposes an intake system restriction of 20 mm or 19 mm diameter (for gasoline or ethanol fueled engines, respectively). Thus, to reduce pressure loss in the imposed restriction orifice, a system with a convergent divergent duct forming a venturi tube was used.

Wet ethanol is a low cost renewable fuel which often shows challenging ignition in spark-ignited engines. This can be tackled by using non-flame propagating combustion modes like HCCI. This paper shows experimental results of a diesel fueled generator set which recovers exhaust heat from one of the diesel cylinders to promote HCCI of ethanol on other cylinders. Experimental tests provided results of heat release, energy efficiency and a thorough combustion analysis that demonstrate the possibility of this concept which requires minimal changes on the original engine, making possible to retrofit existing units. A three-cylinder four-stroke engine originally fueled with diesel was used. The diesel injection system in one of the cylinders was replaced by an ethanol electronic fuel injection. Inlet heat for achieving HCCI was provided by complete exhaust recycling from one of the diesel cylinders. Stable HCCI combustion was achieved in the ethanol cylinder.

Internal Combustion Engines (ICE) have their use highly disseminated in the most diverse operations. Exhaust gaseous emissions and fuel consumption have been on the scope for decades and therefore the necessity for research on more efficient and lower exhaust emission engines has increased. Considering the cost of equipment and software to develop ICE, the use of computational models is a key strategy to evaluate the behavior of the powertrain/vehicle and lower the instrumentation cost. In this sense, the present work shows the development of an algorithm to obtain a high-resolution crank angle (CA) position of an engine by means of a toothed wheel instead of a high-resolution incremental or absolute encoder. As a result, it enabled the analysis of performance and combustion parameters based on in-cylinder pressure signals acquired through a piezoelectric pressure transducer and the angular position of the crank train referenced by a Hall Effect sensor.

The passenger car automakers are always competing to excel in vehicle characteristics related to passenger comfort and driveability aspects. The engine calibration is a theoretical and experimental procedure with the intention to extract maximum efficiency from the engine and guarantee satisfactory levels of driving for both conventional and racing cars. This paper describes the calibration procedure of a Formula SAE race car engine. The engine was a four cylinder 600 cm3 four-strokes with modified intake and exhaust systems, controlled by an engine control unit (Motec M800 ECU). These engines present optimized characteristics for high speed, in exchange for some combustion degradation in some specific operating conditions at low speed that may impair vehicle driveability. Therefore, good tip-in reaction and the progression of the torque delivery are fundamental criteria to increase the vehicle performance, specially, to those submitted to short acceleration distances.

Low Temperature Combustion (LTC) is an emerging technology that offers an alternative to conventional spark and compression ignition. A highly discussed LTC mode is homogeneous charge compression ignition (HCCI), which consists in a combustion of a highly diluted well-mixed charge at the end of compression stroke, when the charge reaches the auto-ignition state. Since HCCI is an LTC mode, it can result in low NOX emissions with an indicated efficiency comparable to a diesel engine. Otherwise, there are some challenges to overcome such as achieving high loads without knocking and combustion timing control. Several methods to control the combustion had been investigated, between them, the injection of water may be useful to extend HCCI knock free operation and to enable combustion phasing control. This work investigated the influence of water injection in the intake of an ethanol HCCI cylinder from a converted diesel generator set.

Stringent emission legislations have pushed engine operation to borderline knock. Knocking combustion limits engine efficiency, putting a threshold in carbon emission reduction that impairs further decarbonization of the transport sector. In this way, online knock monitoring is very important during engine development and calibration to allow operation with higher efficiency levels. Commonly, knock detection methods require complex calculations with high computational cost. Furthermore, these methods normally need previous calibration of a threshold value for each specific engine to indicate the knock limit, requiring important engineering resources and time. Hence, this paper proposes a novel methodology for knock detection that is simple, does not require prior calibration and can be used for sensorless knock detection. The method is applied by relating the crank angle of maximum pressure rise rate (AMPRR) with the angle of 50% of fuel mass burned (CA50), the so-called G Index (GI).

Ethanol with high levels of hydration is a low cost fuel that offers the potential to replace fossil fuels and contribute to lower carbon dioxide (CO2) emissions. However, it presents several ignition challenges depending on the hydration level and ambient temperature. Advanced combustion concepts such as homogeneous charge compression ignition (HCCI) have shown to be very tolerant to the water content in the fuel due to their non-flame propagating nature. Moreover, HCCI tends to increase engine efficiency while reducing oxides of nitrogen (NOx) emissions. In this sense, the present research demonstrates the operation of a 3-cylinder power generator engine in which two cylinders operate on conventional diesel combustion (CDC) and provide recycled exhaust gas (EGR) for the last cylinder running on wet ethanol HCCI combustion. At low engine loads the cylinders operating on CDC provide high oxygen content EGR for the dedicated HCCI cylinder.

Low cost ethanol with high levels of hydrations is a fuel that can be easily produced and that offers the potential to replace fossil fuels and contribute to reduce greenhouse gas emissions. However, it shows several ignition challenges depending on the hydration level, ambient temperature compression ratio and other engine-specific aspects. Advanced combustion concepts such as homogeneous charge compression ignition (HCCI) have shown to be very tolerant to the water content in the fuel due to their non-flame propagating nature. Moreover, HCCI tends to increase engine efficiency while reducing oxides of nitrogen (NOx) emissions. In this sense, the present research demonstrates the operation of a 3-cylinder power generator engine in which two cylinders operate on conventional diesel combustion (CDC) and provide recycled exhaust gas (EGR) for the last cylinder running on wet ethanol HCCI combustion.

The two-zone models are seen as interesting tools for engine simulation. The two-zones, spatially homogeneous, are set during the combustion process. Such models take into account an interface of infinitesimal thickness for the separation between zones. The success of this simulation approach depends on the accuracy of the heat transfer model. Models of heat transfer, in turn, aim to obtain the heat transfer coefficient from the combustion gases in contact with the cylinder walls. Several heat transfer correlations from the literature can be used to obtain the heat transfer coefficient. Eichelberg correlation, which consider natural convection of the combustion gases, along with Woschni, Hohenberg, Sitkei and Annand correlations, which consider forced convection of those gases, were compared in search for the best fit to the experimental data.

Zero-dimensional zonal models are seen as interesting tools for engine simulation due to their simplicity and yet accuracy in fitting or predicting experimental data. For combustion, a common model is a dual zone model, in which two-zones, spatially homogeneous, are set during the combustion process. Such model take into account an interface of infinitesimal thickness for the separation between zones. The success of this simulation approach depends on the accuracy of the heat transfer model. These models aim to obtain the heat transfer coefficient from the combustion gases in contact with the cylinder walls. Several heat transfer correlations from the literature can be used to obtain the heat transfer coefficient.

The more strict CO2 emission legislation for internal combustion engines demands higher spark ignition (SI)engine efficiencies. The use of renewable fuels, such as bioethanol, may play a vital role to reduce not only CO2 emissions but also petroleum dependency. An option to increase SI four stroke engine efficiency is to use the so called over-expanded cycle concepts by variation of the valve events. The use of an early or late intake valve closure reduces pumping losses (the main cause of the low part load efficiency in SI engines) but decreases the effective compression ratio. The higher expansion to compression ratio leads to better use of the produced work and also increases engine efficiency. This paper investigates the effects of early and late intake valve closure strategies in the gas exchange process, combustion, emissions and engine efficiency at unthrottled stoichiometric operation.

Biofuels for internal combustion engines have been explored worldwide to reduce fossil fuel usage and mitigate greenhouse gas emissions. Additionally, increased spark ignition (SI) engine part load efficiency has been demanded by recent emission legislation for the same purposes. Considering theses aspects, this study investigates the use of non-conventional valve timing strategies in a 0.35 L four valve single cylinder test engine operating with anhydrous ethanol. The engine was equipped with a fully variable valve train system enabling independent valve timing and lift control. Conventional spark ignition operation with throttle load control (tSI) was tested as baseline. A second valve strategy using dethrottling via early intake valve closure (EIVC) was tested to access the possible pumping loss reduction. Two other strategies, negative valve overlap (NVO) and exhaust rebreathing (ER), were investigated as hot residual gas trapping strategies using EIVC as dethrottling technique.

The prediction of ignition delay times is very useful during the development phase of internal combustion engines. When it comes to biofuels such as ethanol and its blends with gasoline, its importance is enhanced, especially when it comes to flex-fuel engines and the need to address current and future emissions legislations and efficiency goals. The ignition delay time measured as the angular difference between the spark discharge time, as commanded by the ECU and a relevant fraction of fuel mass burned (usually, 2, 5 or 10%). Experimental tests were performed on a downsized state-of-the-art internal combustion engine. Engine speed of 2500 rpm, with load of 6 and 13 bar IMEP were set for investigation. Stoichiometric operation and MBT or knock-limited spark timings were used, while valve overlap was varied, in order to address the effects of scavenging and residuals on ignition delay times.