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Technical Paper

A Comparative Study of Automotive System Fatigue Models Processed in the Time and Frequency Domain

2016-04-05
2016-01-0377
The objective of this paper is to demonstrate that frequency domain methods for calculating structural response and fatigue damage can be more widely applicable than previously thought. This will be demonstrated by comparing results of time domain vs. frequency domain approaches for a series of fatigue/durability problems with increasing complexity. These problems involve both static and dynamic behavior. Also, both single input and multiple correlated inputs are considered. And most important of all, a variety of non-stationary loading types have been used. All of the example problems investigated are typically found in the automotive industry, with measured loads from the field or from the proving ground.
Technical Paper

Brake Pedal Feeling Comfort Analysis for Trucks with Pneumatic Brake System

2019-09-15
2019-01-2140
The brake pedal is the brake system component that the driver fundamentally has contact and through its action wait the response of the whole system. Each OEM defines during vehicle conceptualization the behavior of brake pedal that characterizes the pedal feel that in general reflects not only the characteristic from that vehicle but also from the entire brand. Technically, the term known as Pedal Feel means the relation between the force applied on the pedal, the pedal travel and the deceleration achieved by the vehicle. Such relation curves are also analyzed in conjunction with objective analysis sheets where the vehicle brake behavior is analyzed in test track considering different deceleration conditions, force and pedal travel. On technical literature, it is possible to find some data and studies considering the hydraulic brakes behavior.
Technical Paper

CAE Approach for Light Truck Frame Durability Evaluation Due to Payload Increase

2004-11-16
2004-01-3411
The growing competition of the automotive market makes more and more necessary the reduction of development time and consequently, the increase of the capacity to quickly respond to the launching of the competitors. One of the most costly phases on the vehicle development process is the field durability test, both in function of the number of prototypes employed and the time needed to its execution. More and more diffused, the fatigue life prediction methods have played an important part in the durability analysis via CAE. Nevertheless, in order they can be reliable and really being able to reduce the development time and cost, they need to be provided with load cases that can accurately represent the field durability tests. This work presents a CAE approach used for light trucks in order to get a reasonable understanding of component durability behavior due to payload increase. In general, road load data is not available for a new payload condition.
Technical Paper

Commercial vehicle pedal feeling comfort ranges definition

2020-01-13
2019-36-0016
The brake pedal is the brake system component that the driver fundamentally has contact and through its action wait the response of the whole system. Each OEM defines during vehicle conceptualization the behavior of brake pedal that characterizes the pedal feel that in general reflects not only the characteristic from that vehicle but also from the entire brand. Technically, the term known as Pedal Feel means the relation between the force applied on the pedal, the pedal travel and the deceleration achieved by the vehicle. Such relation curves are also analyzed in conjunction with objective analysis sheets where the vehicle brake behavior is analyzed in test track considering different deceleration conditions, force and pedal travel. On technical literature, it is possible to find some data and studies considering the hydraulic brakes behavior.
Technical Paper

Development of a Commercial Truck Parabolic Leaf Spring Using CAE Simulation with Correlated Experimental Stress Analysis Results

2017-11-07
2017-36-0126
The development costs that new design requires are subject to everyday discussions and saving opportunities are mandatory. Using CAE to predict design changes can avoid excessive costs with prototypes parts, considering the high reliability those current mathematical models can provide. This paper presents the methodology used during the development of a parabolic leaf spring for the rear suspension of a commercial truck, considering mainly the parabolic profiles and stress distribution on the leaves, calculated using CAE software (ANSYS) and experimental tests to measure the actual stress on each leaf, certifying the correlation between computational calculations and real stress on the parts during bench and vehicle evaluations.
Technical Paper

Introduction of the eGTU – An Electric Version of the Generic Truck Utility Aerodynamic Research Model

2024-04-09
2024-01-2273
Common aerodynamic research models have been used in aerodynamic research throughout the years to assist with the development and correlation of new testing and numerical techniques, in addition to being excellent tools for gathering fundamental knowledge about the physics around the vehicle. The generic truck utility (GTU) was introduced by Woodiga et al. [1] in 2020 following successful adoption of the DrivAer (Heft et al. [2]) by the automotive aerodynamics community with the goal to capture the unique flow fields created by pickups and large SUVs. To date, several studies have been presented on the GTU (Howard et. al 2021 [3], Gleason, Eugen 2022 [4]), however, with the increasing prevalence of electric vehicles (EVs), the authors have created additional GTU configurations to emulate an EV-style underbody for the GTU.
Journal Article

Legibility: Back to the Basics

2011-04-12
2011-01-0597
The objective for this study was to revisit some of the known factors that affect legibility including font characteristics, as well as, contrast polarity, luminance contrast, and color contrast under high ambient conditions as specified in SAE J1757. The study focused on older drivers due to their increased visual needs and limitations. The study was conducted in 2 phases: 1) a study of font characteristics; character height, character width, and stroke width using a central composite design. Subjects read a group of letters and numerals displayed on a laptop display using occlusion goggles. The reading time (Total Shutter Open Time or TSOT), reading errors, and a subjective Readability Rating (using a 4 point scale "Very Easy," "Easy," "Difficult," "Very Difficult") were recorded. Licensed drivers in three age groups, 25 to 44 yrs, 45 to 59 yrs, and 61 to 91 yrs participated. The response surfaces were generated and compared to the character sizes recommended in ISO 15008.
Technical Paper

Reducing High Frequency Driveshaft Radiated Noise by Polymer Liners

2005-11-01
2005-01-3554
In automotive industry inserting cardboard liners or foam in the dirveshaft to prevent them from functioning as a path or amplifier to high frequency gear whine excitation is a common practice. Due to limited damping capability, these liners, however, have limited effectiveness and may not prevent or effectively reduce the shaft radiated noise. This paper addresses the feasibility and performance of polymers as an alternative lining material and technique. Through experimental investigations it has been shown that the polymer liners in reducing the driveshaft radiated noise are more effective than the cardboard liners.
Journal Article

The GTU: A New Realistic Generic Pickup Truck and SUV Model

2020-04-14
2020-01-0664
Traditionally, ground vehicle aerodynamics has been researched with highly simplified models such as the Ahmed body and the SAE model. These models established and advanced the fundamental understanding of bluff body aerodynamics and have generated a large body of published data, however, their application to the development of passenger vehicles is limited by the highly idealized nature of their geometries. To date, limited data has been openly published on aerodynamic investigations of production vehicles, most likely due to the proprietary nature of production vehicle geometry. In 2012, Heft et al. introduced the realistic generic car model ‘DrivAer’ that better represents the flow physics associated with a typical production vehicle.
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